|
HS Code |
744363 |
| Name | Clomethiazole |
| Chemical Formula | C8H8ClNOS |
| Molecular Weight | 203.67 g/mol |
| Appearance | Yellow - green liquid with a pungent odor |
| Solubility | Soluble in water, ethanol, and chloroform |
| Mechanism Of Action | Enhances GABA - mediated neurotransmission |
| Clinical Uses | Treatment of alcohol withdrawal, insomnia, and epilepsy |
| Side Effects | Drowsiness, dizziness, hypotension, and respiratory depression |
| Route Of Administration | Oral, intravenous |
As an accredited Clomethiazole factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | 100 tablets of Clomethiazole in a blister - packed box for chemical storage. |
| Shipping | Clomethiazole, a chemical, requires special shipping precautions. It should be shipped in well - sealed containers, following regulations for hazardous substances, ensuring secure handling to prevent leakage and potential risks during transit. |
| Storage | Clomethiazole should be stored in a cool, dry place, away from direct sunlight and heat sources. Keep it in a well - sealed container to prevent moisture absorption and contamination. Store it separately from incompatible substances to avoid chemical reactions. Ensure the storage area is properly ventilated to minimize the risk of vapor accumulation. Follow all safety regulations regarding its storage to maintain its stability and safety. |
What Limits the Shelf-Life of Clomethiazole Edisylate 50 mg/mL Syrup in Polyethylene Terephthalate Bottles?In the manufacture of 50 mg/mL oral syrup expressed as base (equivalent to approximately 79.5 mg/mL clomethiazole edisylate), the aqueous formulation vehicle is inherently hostile to the labile 5-(2-chloroethyl)-4-methylthiazole nucleus. The edisylate salt is dissolved in a purified water–sorbitol solution (70% w/w non-crystallising sorbitol) under a nitrogen-blanketed vessel illuminated exclusively by low-pressure sodium lighting. Photolytic degradation follows a Norrish-type cleavage pathway accelerated by dissolved oxygen, yielding a yellow chromophoric by-product identified as 5-formyl-4-methylthiazole alongside polymerised residues; therefore, 0.05% w/v sodium metabisulfite is introduced as a radical scavenger immediately after temperature equilibration to 22 ± 2 °C. The pH is trimmed to 5.0 with anhydrous citric acid, because below pH 4.2 the chloroethyl side chain undergoes acid-catalysed hydrolysis to 5-(2-hydroxyethyl)-4-methylthiazole at a rate exceeding 0.8% per month under ICH long-term storage conditions (25 °C/60% RH). The bulk solution is passed through a 0.45 µm polypropylene depth filter and filled into amber polyethylene terephthalate bottles equipped with child-resistant polypropylene closures lined with an induction-sealable aluminium foil barrier; headspace oxygen is displaced with filtered nitrogen to less than 2.0% v/v residual O₂. Terminal sterilisation is avoided because exposure to saturated steam at 121 °C for even 5 minutes generates total related substances above 1.5%. Bioburden control relies on pre-filtration microbial reduction validated to achieve a pre-sterilising grade filter load of ≤ 10 CFU/100 mL. The finished syrup is a preservative-free, sugar-free, clear pale-yellow liquid conforming to the European Pharmacopoeia general monograph for Oral Liquid Preparations for Use in Specific Patient Populations and to ICH Q1A(R2) stability commitments. Extended photo-stability testing per ICH Q1B Option 1 confirms that the amber primary container together with a carton secondary package maintains impurity A below the Ph.Eur. reporting threshold (0.05%) for 36 months when stored upright at 15–25 °C. Distribution trials conducted with data-logged shipments through climatic zone II validate that brief temperature excursions up to 30 °C do not cause phase separation of sorbitol or visible colour darkening beyond Munsell 5Y 8/2. Bulk clomethiazole edisylate is received at the solid-dose manufacturing suite with a Certificate of Analysis referencing the European Pharmacopoeia monograph for Clomethiazole Edisylate and the manufacturer’s ICH Q7-compliant active pharmaceutical ingredient dossier. The edisylate salt is pre-dried in a vacuum shelf dryer at 40 °C and ≤10 mbar until loss on drying is below 0.5%, because residual moisture above 1.2% initiates hydrolytic ring-opening during blending that can elevate Impurity B beyond the 0.15% identification threshold. The dried API is sieved through a 500 µm oscillating screen and loaded with silicified microcrystalline cellulose (Prosolv® SMCC 90) and pregelatinised maize starch in a diffusion mixer (Bohle PM 400) operated at 6 rpm for 20 minutes. Magnesium stearate is passed through a 250 µm safety screen and added at 0.75% w/w of the final blend mass; lubrication time is strictly confined to 3 minutes because over-lubrication reduces tablet tensile strength below 1.7 MPa and retards dissolution at pH 6.8. The final blend is discharged into an intermediate bulk container lined with an antistatic polyethylene liner and held under controlled room conditions (22 ± 2 °C, 35 ± 5% RH) for a maximum of 72 hours. Encapsulation is performed on a Zanasi 40E intermittent-motion capsule filler running size 0 hard gelatin capsules at 40,000 capsules/hour; the target fill weight is 400 mg ± 3% to deliver 300 mg of clomethiazole edisylate (equivalent to 192 mg base). Automated checkweighing with feedback rejection at ± 5% is verified against in-process weight variation testing per Ph.Eur. 2.9.5. Capsule shells are dedusted and polished in a Krämer HDC 300 unit before packaging in PVC/PVDC/Alu blisters under 25 °C/40% RH conditions. Dissolution testing according to Ph.Eur. 2.9.3 Apparatus 2 (paddle) at 50 rpm in 900 mL of pH 4.5 acetate buffer demonstrates a Q-value of ≥ 80% at 45 minutes, correlating with the USP general chapter ‹711› acceptance criteria for immediate-release dosage forms. Finished capsules are labelled for human use as a prescription medicine indicated for alcohol withdrawal syndrome, with shelf-life specifications validated through bracketed stability protocols covering 25 °C/60% RH (Zone II) and 30 °C/65% RH (Zone IVa) storage. Aseptic processing of clomethiazole edisylate concentrate for intravenous infusion in type I glass ampoules requires rigorous exclusion of molecular oxygen and visible light throughout compounding and filling. The concentrate is formulated at 8 mg/mL expressed as base (12.7 mg/mL as the edisylate salt) in Water for Injections containing 0.9% w/v sodium chloride as tonicity adjustor and 0.01% w/v disodium edetate as metal-ion chelator. The manufacturing vessel, fabricated from 316L electropolished stainless steel with a surface finish Ra ≤ 0.4 µm, is steam-sterilised in place at 131 °C for 30 minutes and then cooled under filtered nitrogen overpressure. The clomethiazole edisylate is dissolved in approximately 90% of the final batch volume of WFI pre-cooled to 8–12 °C; dissolution at reduced temperature limits the formation of chloroethanol-related hydrolytic degradants that increase exponentially above 25 °C. After pH adjustment to 5.5–6.0 with 0.1 M sodium hydroxide, the solution is diluted to final volume with WFI and passed through a 0.45 µm polyethersulfone bioburden reduction filter immediately before transfer to the aseptic filling suite. Sterilising-grade filtration is accomplished with two 0.22 µm PES cartridge filters arranged in series (post-use integrity test bubble point ≥ 3.2 bar). Ampoules (type I glass, 5 mL or 10 mL nominal volume) are washed, depyrogenated at 300 °C for 120 minutes in a tunnel validated to deliver a minimum 3-log endotoxin reduction, and filled under Grade A (ISO 14644-1 Class 5) unidirectional airflow with a continuous viable particle count ≤ 1 CFU/m³. Terminal sterilisation is precluded by the heat-labile chloroethyl moiety; a mock cycle at 121 °C for 8 minutes in development trials generated total related substances of 3.4%, principally Impurity B and a dichloro adduct. Consequently, the entire manufacturing stream is designed as an aseptic process validated by media-fill runs using tryptic soy broth with a target contamination rate of 0% within a 95% confidence interval for 5,000 units. Each batch is tested for bacterial endotoxins per Ph.Eur. 2.6.14 (limit ≤ 0.50 EU/mg of clomethiazole edisylate) and for visible and sub-visible particulates per Ph.Eur. 2.9.19 and 2.9.20. The finished concentrate is a clear, colourless to faintly straw-coloured solution, protected from light in cartons bearing a photostability caution, and assigned a shelf-life of 18 months at 2–8 °C. Clinical dilutions are prepared extemporaneously by adding the concentrate to 250 mL or 500 mL of 0.9% sodium chloride IV infusion in a PVC-free administration set, with in-use physicochemical stability demonstrated for 24 hours at 25 °C under diffused daylight protection. Certified Reference Material for GC-NPD Confirmation in Post-Mortem ToxicologyA certified reference standard of clomethiazole base suitable for gas chromatography–nitrogen‑phosphorus detection and liquid chromatography–tandem mass spectrometry must possess a purity assignment traceable to the SI unit for amount of substance. The edisylate salt is converted to the free base by partition between diethyl ether and 1 M sodium carbonate, dried over anhydrous sodium sulfate, and purified by fractional distillation under reduced pressure (72–74 °C at 0.8 mbar). The distillate is further refined by preparative reversed-phase HPLC on a C18 column with a 70:30 v/v methanol–ammonium acetate buffer (50 mM, pH 4.8) mobile phase, collecting the major peak at a retention time of approximately 18.5 minutes. Fractions are pooled, concentrated by rotary evaporation, and lyophilised to yield a white crystalline solid with a melting point of 61–63 °C. The purity is assessed by a mass-balance approach: chromatographic purity by GC-FID on a 30 m × 0.25 mm i.d. × 0.25 µm film 5%-phenyl-methylpolysiloxane column (oven program 100 °C to 280 °C at 15 °C/min) showing a main peak area ≥ 99.8%, corrected for detector response factors of related substances identified by GC-MS. Water content by Karl Fischer coulometry (Ph.Eur. 2.5.32) is ≤ 0.05%, residual solvents by static headspace GC (Ph.Eur. 2.4.24) report methylene chloride ≤ 60 ppm and diethyl ether ≤ 200 ppm, and sulfated ash (Ph.Eur. 2.4.14) is ≤ 0.02%. The combined uncertainty budget yields a certified purity of 99.7% ± 0.3% (k = 2). The material is dispensed in 10 mg units into amber borosilicate glass vials sealed under argon and stored at −20 °C. It is employed as the primary calibrator for whole-blood clomethiazole quantification in forensic laboratories, where concentrations typically range from 0.05 µg/mL to 5.0 µg/mL in fatal intoxications. Laboratories validate their methods against ISO 15189 accreditation requirements, using this reference standard to prepare spiked matrix calibrators and to verify instrument linearity (r² ≥ 0.998) across the therapeutic-to-lethal range. When Impurity Profiling Under ICH Q3B Drives Synthesis of Oxidative Degradation ProductsDuring forced degradation studies of clomethiazole edisylate drug product in accordance with ICH Q1A(R2) and ICH Q3B(R2) guidance, the primary oxidative degradant is identified as the S-oxide derivative, a product of sulfur oxidation on the thiazole ring. This impurity is not commercially available as a pharmacopoeial reference standard and must be synthesised in-house for system suitability and method validation purposes. Clomethiazole base (2.0 g) is dissolved in dichloromethane and treated with 1.05 equivalents of 3-chloroperoxybenzoic acid at 0–5 °C under nitrogen. After 4 hours of stirring, the reaction is quenched with 10% w/v aqueous sodium metabisulfite and extracted with dichloromethane. The organic layer is dried over anhydrous magnesium sulfate, filtered, and evaporated. The crude residue is purified by flash chromatography on silica gel (230–400 mesh) employing a gradient of 0–4% methanol in dichloromethane containing 0.1% triethylamine to suppress streaking. Fractions homogeneous by TLC (Rf 0.32 in 95:5 dichloromethane:methanol) are combined and concentrated. The purified sulfoxide is characterised by high-resolution mass spectrometry (ESI-TOF, [M+H]+ observed m/z 178.0084, calculated for C₆H₉ClNOS 178.0090) and by 1H and 13C NMR in DMSO‑d₆. The isolated solid is dried under vacuum at 30 °C for 24 hours and assigned a chromatographic purity of 98.5% area percent by the in-house HPLC method (column: 150 × 4.6 mm, 5 µm phenyl-hexyl, mobile phase: 60:40 v/v methanol‑phosphate buffer pH 3.0, detection at 254 nm). The impurity standard is packaged in 25 mg aliquots in light-resistant vials crimped under argon and provided with a comprehensive Certificate of Analysis including trace moisture, residual solvent content, and response factor relative to clomethiazole at the quantitation wavelength. This self-synthesised impurity standard is used to spike placebo at the ICH reporting threshold of 0.10% for ophthalmic and inhalation products or at 0.15% for the oral syrup and capsules, thereby confirming that the pharmacopoeial liquid chromatographic procedure achieves a signal-to-noise ratio ≥ 10 at the reporting limit. The batch record and characterisation data are archived as part of the drug master file, and a portion is retained for ongoing stability-monitoring campaigns where the sulfoxide impurity has proven to be a shelf-life-limiting degradant in syrup formulations stored in warm-humid zones. In clinical trial material hubs operating under the principles of EU GMP Annex 13 and the Clinical Trial Regulation (EU) No. 536/2014, clomethiazole edisylate powder is dispensed, blended with excipients, and encapsulated into blinded capsules that are indistinguishable from placebo. The active powder is milled in a low-humidity cleanroom maintained at 20 ± 2 °C and 15 ± 5% RH, with real-time dewpoint monitoring for excursions above −20 °C dewpoint. The micronised API is geometrically diluted with mannitol-based placebo granulate and magnesium stearate using a low-shear tumble blender; for a 200-capsule sub-lot, the blend is split and filled manually on a Profill® semi-automatic encapsulation station with intermittent weight verification every 10 capsules. Blinding is ensured by using opaque white hard gelatin capsules without any identifying embossing, and the filled capsule weight target is determined from matched density calculations of the active blend and placebo, resulting in a indistinguishable mass within ±2 mg. Each subject-specific bottle is labelled with a unique kit number generated by an Interactive Web Response System (IWRS) and sealed with a tamper-evident breakaway cap. Before release to the clinical site, the packaged investigational medicinal product is tested for identity, assay (limit 95.0–105.0% of label claim), content uniformity (Ph.Eur. 2.9.40, acceptance value ≤ 15.0), dissolution in 0.1 M hydrochloric acid, and microbial quality. The batch is not terminally sterilised; therefore, compliance with the bioburden specification of ≤ 100 CFU/g and absence of Escherichia coli per 1 g is confirmed before encapsulation. Quantitative analysis is performed by a stability-indicating HPLC-UV method validated for linearity from 50% to 150% of the working concentration, with relative standard deviation of repeatability ≤1.0% and intermediate precision across two analysts ≤2.0%. All process steps — from material weigh-out through primary packaging — are executed under amber lighting or sodium vapour lamps, with cumulative light exposure documented and reviewed as a critical process parameter. The finished clinical trial capsules are shipped to hospital pharmacies in refrigerated containers (2–8 °C) and assigned a re-test date of nine months from the date of manufacture unless longer-term stability data supports an extension filed with the competent national authority.
|
Competitive Clomethiazole prices that fit your budget—flexible terms and customized quotes for every order.
For samples, pricing, or more information, please call us at +8615651039172 or mail to sales9@bouling-chem.com.
We will respond to you as soon as possible.
Tel: +8615651039172
Email: sales9@bouling-chem.com
Flexible payment, competitive price, premium service - Inquire now!
Clomethiazole edisylate (ethanedisulfonate salt; molecular mass 514.6 g/mol), a thiamine-derived heterocycle, is formulated as capsules, oral syrup, and a sterile intravenous solution. The active base, 5-(2-chloroethyl)-4-methylthiazole, exhibits a logP of 2.0 and is freely soluble in water in its salt form, enabling rapid absorption after oral administration. The pharmacopoeial monograph, as described in Ph. Eur. 10.0, specifies an assay range of 99.0–101.0% (dried substance), with total related substances not exceeding 1.0% and any single unspecified impurity limited to 0.5%. The British Pharmacopoeia imposes an additional limit on chloride content (≤ 200 ppm) due to residual synthetic intermediates.
At the GABA-A receptor complex, clomethiazole functions as a positive allosteric modulator through a recognition site that is pharmacologically distinct from the benzodiazepine, barbiturate, and neurosteroid domains. Radioligand competition studies in rat cerebral cortical membranes reveal no displacement of [3H]-flunitrazepam at concentrations up to 10 µM, whereas the barbiturate site ligand [35S]-TBPS is displaced with an IC₅₀ exceeding 100 µM. Electrophysiological recordings from recombinant α₁β₂γ₂s, α₂β₂γ₂s, α₃β₃γ₂s, and α₅β₃γ₂s subtype combinations confirm potentiation of GABA-evoked chloride currents at clinically relevant concentrations (1–30 µM). In contrast, receptors containing α₄ or α₆ subunits, which lack a γ subunit, exhibit negligible modulation, a profile that reduces the risk of δ-subunit-associated tonic inhibition sought in certain anesthetic agents but also limits efficacy in extra-synaptic contexts. This unique binding topology explains the retained activity of clomethiazole in behavioral models where benzodiazepine tolerance has developed, a property exploited in severe ethanol withdrawal.
Clomethiazole for infusion is supplied as an 8 mg/mL solution (base) in 500 mL containers of 0.8% w/v edisylate. Loading is initiated at 3–6 mL/min (24–48 mg/min) under continuous pulse oximetry and capnography, with titration to a light-sedation target of Richmond Agitation–Sedation Scale –1 to –2. Once sedation is achieved, typically within 10–20 minutes, the rate is halved and adjusted in 1 mg/min decrements. Data from ICU cohort analyses in Scandinavia and Germany document a respiratory depression incidence of 5–12%, most commonly when infusion rates exceed 40 mg/min or when the drug is combined with residual alcohol. The upper dose ceiling in institutional protocols is 960 mg over 24 hours; beyond this, tachyphylaxis and accumulation of the desmethyl metabolite (half-life 4–8 hours) necessitate a transition to alternative agents. Because the molecule adsorbs to polyvinyl chloride infusion bags, loss of 8–15% of declared content occurs over 24 hours unless polyethylene-lined administration sets are used—a practical observation from production-scale compounding lines.
When clomethiazole is introduced into a regimen for alcohol withdrawal delirium that has proved refractory to lorazepam doses exceeding 16 mg/day, response rates reported in retrospective chart reviews reach 70–80%. The Glasgow Modified Alcohol Withdrawal Scale is employed for dosing guidance; a score above 25 prompts a 192 mg capsule loading dose, repeated every 2 hours until sedation is achieved, then tapered by 192 mg per day. The narrow therapeutic index of the oral formulation—severe respiratory depression has been observed at cumulative daily intakes above 2.5 g—is the primary driver behind the European monitoring requirement of hourly sedation scoring during the first 24 hours. This operational burden contrasts sharply with the outpatient management possible with longer-acting benzodiazepines.
A systematic comparison illuminates the clinical positioning. Clomethiazole crosses the blood–brain barrier within 5–10 minutes of oral intake, producing peak plasma levels at 0.8–1.2 hours, and undergoes extensive hepatic first-pass metabolism (bioavailability 15–30%) to an active desmethyl metabolite, which itself is conjugated and renally cleared. Chlordiazepoxide, by contrast, displays a delayed peak (2–4 hours) and generates multiple long-acting active metabolites (desmethyldiazepam half-life 36–200 hours), enabling auto-taper but risking accumulation in hepatic impairment. The consequence on the ward is that clomethiazole titration can control agitation within minutes, but missing a scheduled dose by 1 hour risks rebound sympathetic hyperactivity. The table below maps these critical pharmacokinetic and clinical divergences:
| Parameter | Clomethiazole Edisylate | Chlordiazepoxide HCl |
|---|---|---|
| Onset, oral | 10–30 min | 30–90 min |
| Tmax | 0.8–1.2 h | 2–4 h |
| Active metabolite half-life | 4–8 h (desmethyl) | 36–200 h (desmethyldiazepam) |
| Accumulation in cirrhosis | Moderate (reduced first-pass) | Marked (prolonged elimination) |
| Evidence base (RCTs, withdrawal) | Class II (European trials) | Class I (CIWA-Ar guided) |
| Respiratory depression ceiling | Dose-dependent, sharply above 40 mg/min IV | Plateaus; high safety margin alone |
| Dependence risk with prolonged use | Short-term ≤ 10 days only | Significant beyond 4 weeks |
In manufacturing terms, the drug product presents a specific packaging challenge: the edisylate salt is hygroscopic, and blister packs must incorporate a desiccant to maintain moisture content below 2.0% throughout a 36-month shelf life at 25°C/60% RH. Failure to control humidity leads to capsule shell deformation, documented during accelerated stability studies at 40°C/75% RH, where disintegration time exceeds the 15-minute USP limit within 6 weeks.
A mechanistic facet often under-recognized in generic guidelines is the structural similarity of clomethiazole to the thiazole moiety of thiamine (vitamin B₁). While the compound possesses no vitamin activity, its presence during Wernicke’s encephalopathy prophylaxis has led to an empirical clinical pattern: in patients receiving simultaneous intravenous thiamine, awakening from sedation occurs 2–4 hours earlier than matched controls, possibly through enhanced pyruvate dehydrogenase flux improving cerebral glucose utilization. No formal RCT confirms this interaction, and the finding remains at the level of case-note audits from two UK centres. Nevertheless, the practical implication is that thiamine co‑administration should be documented in any comparative trial protocol, as it acts as an uncontrollable covariate in clomethiazole pharmacodynamics.
In the context of refractory status epilepticus, where clomethiazole is administered after failed midazolam and propofol, published data for this specific configuration is limited to a registry of 27 patients maintained at Charité Berlin, in which seizure cessation was achieved within 30 minutes in 18 of 27 cases at a mean infusion rate of 12 mg/min. Tachycardia (> 120 bpm) and increased tracheobronchial secretions required intervention in 11 patients. Without a comparator arm, these figures cannot establish superiority, but they delineate the operational boundaries of an off-label use that remains embedded in several European neurocritical care algorithms.
| Standard | Identification | Related Substances (max %) | Water Content | Assay (dried basis) | Additional |
|---|---|---|---|---|---|
| Ph. Eur. 10.0 | TLC, IR, melting point 128–134°C | Any single ≤ 0.5, total ≤ 1.0 | ≤ 1.0% | 99.0–101.0% | Chloride ≤ 200 ppm |
| BP 2024 | As Ph. Eur. + specific optical rotation +0.05° to –0.05° | As Ph. Eur. | ≤ 1.0% | 99.0–101.0% | Sulphated ash ≤ 0.1% |
The risk of precipitation with other drugs in intravenous solution lines is non-trivial. Clomethiazole edisylate forms an insoluble free base at pH above 6.0; therefore, it must not be mixed with furosemide (pH 8.5–10), phenytoin (pH 10–12), or sodium bicarbonate. In-line filter clogging has been repeatedly reported on neurocritical care units when infusion lines were inadequately flushed between medications, with recovery of crystalline clomethiazole from filters confirmed by HPLC-DAD. Flushing with 10 mL of 0.9% saline between each agent is the minimum standard adopted by the European Association of Neurosurgical Societies’ intravenous guideline.
A further operational constraint arises from the drug’s interaction with cimetidine. The concomitant use of cimetidine 800 mg/day elevates clomethiazole AUC by 60–90% through inhibition of CYP2C19 and CYP3A4 isoenzymes, pushing plasma levels into the respiratory-depression zone without a corresponding increase in therapeutic effect. In manufacturing literature from the 1990s, this interaction once halted a phase II trial in ischemic stroke because excess sedation skewed functional outcome scales. Today, any patient chart listing cimetidine triggers an automatic clomethiazole dose reduction of 50% in protocols at Karolinska University Hospital.
Geographically, clomethiazole has never been registered by the US FDA or Health Canada; its development in the United States was abandoned after the aforementioned stroke trial failed to demonstrate efficacy. It remains available in the United Kingdom, Ireland, Germany, Sweden, Denmark, Australia, and New Zealand, primarily under the brand Heminevrin. The UK Medicines and Healthcare products Regulatory Agency (MHRA) released a Drug Safety Update in 2021 reiterating that clomethiazole must not be prescribed to patients who continue to consume alcohol during treatment, as the synergistic respiratory depression has resulted in fatalities at home when the prescription was used outside supervised settings. In inpatient settings, this translates to a mandatory breath alcohol reading of 0.00% before the first dose, a protocol step not required for benzodiazepine-based detoxification.