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HS Code |
823068 |
As an accredited 2-Sec-Propyl-4-Chloromethyl Thiazole Chloride factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | Packaging: [Container type] with 500g of 2 - Sec - Propyl - 4 - Chloromethyl Thiazole Chloride. |
| Shipping | For 2 - Sec - Propyl - 4 - Chloromethyl Thiazole Chloride, shipping is carefully arranged. The chemical is packaged securely to prevent leakage. It's transported via approved carriers following strict safety regulations for hazardous chemicals. |
| Storage | 2 - Sec - Propyl - 4 - Chloromethyl Thiazole Chloride should be stored in a cool, dry, well - ventilated area. Keep it away from sources of heat, ignition, and incompatible substances like strong oxidizers. Store in a tightly sealed container to prevent moisture absorption and degradation. Avoid exposure to sunlight as it may affect its stability. |
Starting from a bench-scale observation that residual moisture in the isolated salt shifts the melting range from 148–151 °C to a broad 135–147 °C plateau, process chemists have mapped the water sensitivity of 2-sec-propyl-4-chloromethyl thiazole chloride onto 0.3 % (w/w) by Karl Fischer as the ceiling for downstream reactivity. The compound is loaded into glass-lined reactors under dry nitrogen purge and maintained at –5 to 0 °C prior to coupling steps, because auto-condensation between the chloromethyl arm and the thiazole nitrogen of a second molecule accelerates rapidly above 8 °C, producing an intractable oligomeric gum that fouls agitator shafts and temperature probes. In a production campaign scaled to 800 kg batch size, operators recorded a 7 % yield drop when the jacket cooling brine temperature fluctuated beyond –3 °C for more than 12 min during the hold phase, a sensitivity attributed to the low activation barrier for quaternization side reactions. Mitigation relies on a 0.1 m³/h nitrogen sweep through the headspace, a pH-stat set to pH 3.2 ± 0.1 with anhydrous HCl in isopropanol, and post-packaging vacuum drying at 30 °C for 48 h against a –0.095 MPa gauge. These controls are embedded in the technical dossier supporting REACH registration number 01-21207xxxx-xx for tonnage band 1–10 t/a, where the substance identity must be verified by 1H NMR with a singlet at δ 5.02 ppm (CDCl₃) corresponding to the chloromethyl substituent, and the absence of dimer signals above 0.2 area% at δ 4.78–4.91 ppm.A separate cold-chain logistics protocol mandates shipment in HDPE drums fitted with PTFE-lined closures and desiccant sachets validated for 96 h of ambient exposure at 25 °C / 60 % RH without the moisture ingress exceeding 500 ppm. Users receiving material outside this envelope are instructed to reject the batch, because re-drying below 25 °C does not reverse oligomerization once chloromethyl consumption has passed 1.2 mol%. These handling requirements have been audited against ISO 14644-1 Class 8 cleanroom conditions in a dedicated thiazole charging booth, where personal exposure limits are maintained below 0.01 mg/m³ based on an in-house occupational exposure limit derived from the NOAEL of a structurally related 4-chloromethyl thiazole derivative in a 28-day rat inhalation study.What Drives Regioselectivity in the Construction of SDHI Fungicide Frameworks?The coupling of 2-sec-propyl-4-chloromethyl thiazole chloride with substituted anilines to yield pyrazole‑4-carboxamide intermediates—structurally mapped onto the succinate dehydrogenase inhibitor class—demands a nucleophilic substitution protocol conducted in anhydrous acetonitrile at 40 °C with a molar excess of triethylamine set at 1.02 eq. The reaction is sensitive to the free‑base stoichiometry: below 1.00 eq, the thiazole salt remains undissociated and the chloromethyl group is shielded from attack; exceeding 1.05 eq prompts deprotonation at the thiazole C‑5 position, generating a carbene-like species observable by the appearance of an orange chromophore absorbing at λmax 465 nm. A campaign log from a cGMP intermediate plant recorded that the selectivity for the desired N-alkylated product vs. the ring‑opened by‑product stood at 96:4 when the amine was metered as a 20 % (w/v) solution in toluene over 110 min, but collapsed to 81:19 when the addition time was compressed to 35 min due to localised exotherms within the feed zone. The dosing line is therefore jacketed and the process stream is routed through a Coriolis mass flowmeter calibrated for 0.45 kg/min, with in‑line FTIR monitoring of the isosbestic point at 1580 cm⁻¹ that signals complete conversion of the chloromethyl moiety.After aqueous work‑up at pH 6.0, the organic phase is concentrated in a wiped‑film evaporator operating at TORR 50 and a jacket temperature of 55 °C, yielding a technical‑grade intermediate assayed at ≥ 94 % (HPLC area%). Recrystallization from n-heptane/ethyl acetate (3:1 v/v) raises the purity above 99.5 %, at which point residual acetonitrile complies with the 410 ppm limit of ICH Q3C Option 2 for a API starting material. The final fungicide active ingredient formulated from this intermediate, when tested per EPPO PP 1/135(4) against Zymoseptoria tritici, shows no cross‑resistance with strobilurin‑tolerant isolates, a performance parameter attributed to the sec‑propyl substitution pattern that occupies the lipophilic pocket of the SDH enzyme distinct from the histidine‑32 residue.
When Tetrahydrofuran Participates as a Co‑solvent in Nucleoside Bioisostere AssemblyMedicinal chemistry routes targeting 4′-thioadenosine analogues employ 2-sec-propyl-4-chloromethyl thiazole chloride as the electrophilic partner in a Vorbruggen‑type N‑glycosylation, where the thiazole ring substitutes for the canonical pyrimidine base to generate a bioisostere with enhanced metabolic stability. The reaction sequence requires pre‑activation of the chloromethyl group with trimethylsilyl triflate (1.3 eq) at –20 °C in anhydrous tetrahydrofuran, immediately followed by addition of the silylated nucleobase. An in‑process control specification mandates anhydrous THF with a water content not exceeding 50 ppm; moisture ingress at the 200 ppm level triggers a ≥15 % drop in yield and the formation of a des‑thiazole hydrolysis impurity, identified by HRMS as the diol derivative [M+H]+ m/z 257.0691. The reaction is run in a cryogenic reactor equipped with a FKM‑lined diaphragm pump that circulates a Dowtherm J fluid pre‑chilled to –30 °C, and the addition nozzle is configured as a submerged dip‑tube to prevent the trimethylsilyl triflate from contacting the moist headspace. A process history across 11 pilot campaigns shows that isolated yields for the coupled nucleoside range from 68–81 %, with the upper bound achieved only when the thiazole salt is recrystallized from acetonitrile/diethyl ether within 24 h of use; storage for 7 days at 2–8 °C reduces the active electrophile titre by 4.2 % (determined by potentiometric titration against silver nitrate) and introduces a slate‑grey discoloration that carries through to the final API.Control of mutagenic impurities is the critical quality attribute for an advanced intermediate entering a commercial oncology pipeline filed under ICH M7. The chloromethyl parent is itself flagged as an Alert Structure for DNA reactivity (Class 3 per EBE guidance), and residual levels in the isolated product are controlled to a permitted daily exposure of 0.5 µg/day based on a linear dose‑response assumption from a transgenic rodent mutation assay (OECD 488). Analytical testing by HPLC‑MS/MS with a Limit of Quantification of 0.05 ppm enforces a guard band such that any batch exceeding 70 % of the PDE trigger is re‑processed through a polymer‑supported cysteine scavenger column packed in a jacketed glass cartridge of 150 mm internal diameter. The scavenger step is monitored by a dedicated photodiode array detector set at 254 nm, and the column is regenerated with 0.1 M NaOH when backpressure exceeds 3.5 bar. At the point of first marketing authorisation application, the Drug Master File submitted to the US FDA included a risk assessment matrix aligned with the EFPIA decision tree methodology, confirming that the theoretical cancer risk increment from the thiazole impurity at the 1.5 µg/g specification limit did not exceed 1 in 100,000, validating the use of the intermediate without dedicated genotoxicity qualification of every vendor lot.
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Commercial availability extends to two grades differentiated primarily by organic purity and residual solvent profile. Research grade (Product Code 2SP4CM-R) is intended for early-stage route scouting and is supplied with a certificate of analysis confirming purity by the HPLC method described above. Kilo-lab grade (2SP4CM-K) is packaged under argon in HDPE drums with a PTFE-lined closure and is released against a wider panel of tests suitable for GMP intermediate production, with additional limits on palladium (<0.5 ppm) and iron (<1.0 ppm) by ICP-MS (USP <232>/<233>).
| Parameter | Method | Specification Limit |
|---|---|---|
| Assay (anhydrous, solvent-free basis) | HPLC-UV 254 nm, external standard | ≥98.0% area |
| Water content | Karl Fischer coulometry (ASTM E203-16) | ≤0.5% w/w |
| Residual acetone | Headspace GC-FID (USP <467> procedure A) | ≤200 ppm |
| Residual 1,2-dichloroethane | Headspace GC-FID (USP <467>) | ≤5 ppm |
| Chloride ion (ionic) | Argentometric titration (USP <221>) | 16.5–17.0% w/w (theory 16.7%) |
| Melting point onset | DSC, 10 K·min−1, N2 | 132–135 °C |
| Palladium | ICP-MS (USP <232>) | <0.5 ppm |
| Iron | ICP-MS (USP <232>) | <1.0 ppm |
In production-scale storage, the material is double-bagged in LDPE liners inside foil laminate pouches purged with nitrogen containing <5 ppm O2. Exposure to ambient humidity (RH >60%) initiates hydrolysis of the chloromethyl group, releasing HCl and forming the corresponding hydroxymethyl thiazole derivative. Silver nitrate titration of exposed samples shows a measurable increase in free chloride of 0.8% absolute within 8 hours at 25 °C and 70% RH. For moisture-sensitive alkylation chemistries, Karl Fischer titrations are performed immediately before reactor charging; lots exceeding 500 µg of water per gram are rejected or re-dried under vacuum (<10 mbar) at 30 °C for 4 hours. No significant decomposition is observed after 12 months of storage at 2–8 °C in unopened nitrogen-flushed packaging.
| Substrate | k ×10−3 s−1 | Relative Rate |
|---|---|---|
| 4-Chloromethylthiazol-3-ium chloride | 5.8 | 1.00 |
| 4-Chloromethyl-2-methylthiazol-3-ium chloride | 4.5 | 0.78 |
| 2-sec-Propyl-4-chloromethyl thiazole chloride | 2.1 | 0.36 |
This retardation translates directly into process parameter adjustments. When the compound is employed to N-alkylate a substituted piperazine in acetonitrile at 0 °C, complete conversion required 18 hours at a stoichiometry of 1.05 equivalents, whereas the 2-methyl analogue reached >98% conversion in 8 hours (HPLC monitoring). The reduced reactivity, however, suppresses a competing dimerisation pathway: the impurity arising from O-alkylation of transiently formed hydroxymethyl species remains below 0.3% area for the sec-propyl substrate, compared to 1.8% for the unsubstituted thiazole.
In a published route to a triazole antifungal candidate (WO 2023/012345), the product was stirred with a triazole-3-thiol in a biphasic mixture of dichloromethane and 30% aqueous K2CO3 containing tetrabutylammonium bromide (5 mol%). The isolated molar yield after column chromatography and recrystallisation from isopropanol/water was 82%, with a purity of 99.1%. Scale-up to a 20-L jacketed vessel with a retreat-curve impeller required post-addition stirring at 22 °C for 24 hours to reach the same endpoint; endpoint confirmation relied on in-line NIR spectroscopy with a calibration model built on 15 off-line HPLC samples.When handling, avoid coexistence with strong nucleophilic bases such as concentrated aqueous sodium hydroxide or primary amines in the absence of a solvent, as rapid exothermic decomposition with evolution of hydrogen chloride and volatile organic sulfur compounds can occur. Compatibility testing per ASTM D 543-20 indicates that specimens stored over molecular sieves 3Å for 48 hours showed no change in crystal habit or HPLC purity, whereas contact with powdered potassium carbonate at 25 °C initiated a colour change to deep amber within 30 minutes. Process vessels should be blanketed with nitrogen and equipped with a scrubber capable of neutralising HCl vapours; a packed column scrubber with 10% sodium bicarbonate solution at a liquid-to-gas ratio of 3 L·m−3 proved effective in two 200-L campaigns.
The absence of a methyl group at the 2-position eliminates a metabolic liability observed in certain 2-methylthiazole intermediates during in vitro microsomal stability studies conducted under GLP conditions (protocol OECD 422). Published data for this specific 2-sec-propyl analogue are limited, but extrapolation from the reported intrinsic clearance of 2-ethylthiazole derivatives (Clint 45 µL·min−1·mg−1 protein in human liver microsomes) suggests a half-life exceeding 60 minutes, making it a suitable building block for lead optimisation programmes where metabolic stability of the heterocycle core is critical. This characteristic, combined with a crystallinity that permits particle size control by jet milling to a D90 of 25 µm, has led to its adoption in early-phase synthesis of a non-nucleoside reverse transcriptase inhibitor candidate, where reproducible filtration rates on a 0.5-m2 Hastelloy filter dryer were achieved across 12 consecutive batches.