2-Bromo-5-Methylthiazole

2-Bromo-5-Methylthiazole


    • Product Name 2-Bromo-5-Methylthiazole
    • Alias 2-Bromo-5-methyl-1,3-thiazole
    • Einecs 829-444-1
    • Mininmum Order 25g
    • Factory Site West Ujimqin Banner, Xilingol League, Inner Mongolia, China
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    • Manufacturer Bouling Chemical Co., Limited
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    Specifications

    HS Code

    853671

    Name 2-Bromo-5-Methylthiazole
    Molecular Formula C4H4BrNS
    Molecular Weight 178.05 g/mol
    Appearance Colorless to light yellow liquid
    Boiling Point 197 - 199 °C
    Density 1.65 g/cm³
    Solubility In Water Insoluble
    Flash Point 83 °C
    Purity Typically high purity available, e.g., 95%+
    Odor Characteristic odor

    As an accredited 2-Bromo-5-Methylthiazole factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing 100g of 2 - Bromo - 5 - Methylthiazole packaged in a sealed, chemical - resistant bottle.
    Shipping 2 - Bromo - 5 - Methylthiazole is shipped in accordance with chemical regulations. Packed in well - sealed containers, it's transported by approved carriers, ensuring proper handling to prevent spills and exposure during transit.
    Storage 2 - Bromo - 5 - methylthiazole should be stored in a cool, dry, well - ventilated area. Keep it away from heat sources, open flames, and oxidizing agents. Store in a tightly closed container to prevent vapor leakage. Due to its potential hazards, store it in a dedicated chemical storage area, separated from incompatible substances to ensure safety.
    Application of 2-Bromo-5-Methylthiazole
    In palladium-catalyzed Suzuki-Miyaura cross-coupling sequences, the C2 bromine atom of 2-bromo-5-methylthiazole functions as the electrophilic partner, reacting with aryl, heteroaryl, and vinyl boronic acids to construct biaryl architectures central to drug candidate libraries. The electron-withdrawing character of the thiazole ring nitrogen activates the C–Br bond toward oxidative addition, permitting catalyst loadings as low as 0.5 mol% Pd when triarylphosphine ligands are employed. Typical coupling protocols utilize Pd(PPh₃)₄ at 1–3 mol% loading in a degassed 4:1 THF/H₂O or 3:1 dioxane/H₂O solvent system with 2.0–3.0 equivalents of aqueous K₂CO₃ or K₃PO₄ as base. The reaction mixture is maintained under inert atmosphere at 75–90°C for 8–24 hours, with conversion monitored by GC-MS or HPLC at 254 nm. Microwave-assisted protocols reduce reaction times to 30–90 minutes at 110–130°C in sealed vials, though pressure buildup in batch-mode microwave reactors exceeding 20 bar requires careful vessel selection. A persistent side reaction is protodebromination, wherein the C2 bromine is reductively displaced by hydrogen derived from the solvent or base system. This pathway becomes significant above 95°C in aqueous dioxane and can consume 5–15% of the starting material if rigorous oxygen exclusion is not maintained. The 5-methyl substituent exerts a modest electron-donating effect that decelerates oxidative addition relative to 2-bromothiazole, necessitating a 5–10°C upward adjustment in reaction temperature when bulky boronic acids are employed. On production-scale equipment—typically 100–500 L glass-lined reactors with anchor agitators operating at 80–120 rpm—mass transfer limitations at the organic-aqueous interface can extend reaction times beyond laboratory predictions. Batch records from multi-kilogram campaigns indicate that nitrogen sparging through a dip tube at 0.5–1.0 L/min per 100 L reactor volume improves reproducibility by stripping dissolved oxygen before catalyst addition.
    Catalyst SystemLoading (mol%)Base/SolventTemperature WindowDocumented Limitation
    Pd(PPh₃)₄1–5K₂CO₃ / THF-H₂O70–85°CPhosphine oxidation above 90°C; catalyst decomposition in absence of excess ligand
    PdCl₂(dppf)·CH₂Cl₂2–3K₃PO₄ / dioxane-H₂O80–95°CFerrocenyl ligand leaching at pH < 9; residual iron contamination complicates API purity
    Pd₂(dba)₃ / SPhos0.5–1.5K₃PO₄ / toluene-H₂O85–100°Cdba-derived impurities co-elute with product on silica; requires activated carbon treatment
    Pd(OAc)₂ / XPhos1–2Cs₂CO₃ / DME-H₂O75–90°CCesium carbonate cost escalates at scale; residual Cs levels must be validated per ICH Q3D
    SPhos Pd G3 (precatalyst)0.25–1K₂CO₃ / THF-H₂O60–80°CPrecatalyst sensitivity to moisture requires glovebox handling; limited commercial availability in bulk

    What Structural Features Make 2-Bromo-5-Methylthiazole a Preferred Intermediate for Strobilurin-Analogue Fungicides?

    Thiazole-containing fungicidal scaffolds that mimic the strobilurin pharmacophore or incorporate thiazole as a heterocyclic bioisostere of oxazole and pyridine rings demand a C2-functionalizable thiazole building block with a defined substitution pattern at the remaining ring positions. The 5-methyl group in 2-bromo-5-methylthiazole occupies the position that, in the final active ingredient, modulates lipophilicity (calculated ClogP values shift by approximately +0.5 to +0.7 log units relative to the des-methyl analogue) and influences metabolic stability at the cytochrome P450 3A4 isoform. Synthesis of these agrochemical candidates proceeds through a Suzuki coupling at C2 to install a substituted phenyl or pyridyl ring, followed by elaboration of the methyl group—when required—via radical bromination with N-bromosuccinimide and AIBN initiation in refluxing CCl₄ or chlorobenzene at 77–132°C, generating a C5 bromomethyl intermediate for subsequent nucleophilic displacement. This sequence mirrors the industrial route to several development-phase fungicides where the thiazole ring serves as the central scaffold linking a lipophilic aryl tail to a polar pharmacophore head. During radical bromination at C5, dibrominated byproducts form at conversion exceeding 70%, and the reaction is typically quenched at 60–65% monobromination to avoid an intractable purification. The monobrominated intermediate is isolated via vacuum distillation at 0.5–2 mmHg with a vapor temperature of 105–125°C, though thermal sensitivity of the bromomethylthiazole limits pot residence time to under 4 hours at temperature. Process safety evaluations mandate differential scanning calorimetry screening of the bromination reaction mass; exotherm onset has been recorded at 140–160°C for neat NBS/thiazole mixtures, and the semi-batch addition rate of NBS is calibrated to maintain internal temperature below 90°C with jacket cooling capacity of at least 1.5 kW/m² of heat transfer area.The Buchwald-Hartwig amination of 2-bromo-5-methylthiazole with primary and secondary amines broadens the agrochemical applicability beyond Suzuki-derived biaryl systems. Using Pd₂(dba)₃ (0.5–2 mol%), a biarylphosphine ligand such as RuPhos or BrettPhos (1–4 mol% relative to Pd), and NaOtBu or LiHMDS as base in toluene or 2-MeTHF at 65–100°C, the C2 bromine is displaced by aliphatic amines, anilines, and heterocyclic amines to yield C2-aminated thiazoles. This transformation is particularly relevant for generating N-arylthiazol-2-amine motifs found in insecticidal compounds targeting the nicotinic acetylcholine receptor. The reaction tolerates the 5-methyl substituent without competitive deprotonation, and the methyl group's steric influence on the adjacent C4 position is negligible at the distances involved in palladium-ligand coordination. However, amine substrates bearing additional halogen substituents—particularly aryl bromides or iodides—can undergo competitive oxidative addition, leading to oligomeric impurities that precipitate from the reaction mixture as dark, intractable solids. In such cases, the use of the 2-bromo-5-methylthiazole as the limiting reagent in slight excess (1.05–1.1 equivalents) biases the system toward desired mono-amination and reduces oligomer formation to below 3 area% by HPLC.When elaborated via sequential C2-functionalization and C5-methyl retention, the thiazole core provides a geometrically constrained heterocyclic platform for type II kinase inhibitor design, where the ring nitrogen serves as a hydrogen bond acceptor engaging the hinge region of the ATP-binding pocket and the C2 aryl substituent occupies the hydrophobic back pocket. The 5-methyl group projects into a region of the binding site that, in kinases such as c-KIT and PDGFRα/β, tolerates small alkyl substituents without steric clash, and its presence can improve selectivity against kinases with restricted hydrophobic pockets at the corresponding position—most notably the VEGFR2 kinase, where a bulkier substituent would be excluded. Crystallographic data for thiazole-based inhibitors co-crystallized with c-KIT (PDB entries for structurally related 2-aryl-5-methylthiazole ligands) reveal a conserved hydrogen bond distance of 2.8–3.1 Å between the thiazole nitrogen and the backbone NH of Cys673 in the hinge region. Synthesis of the inhibitor scaffold from 2-bromo-5-methylthiazole proceeds through a palladium-catalyzed Suzuki coupling at C2 to install a 4-(4-methylpiperazin-1-ylmethyl)phenyl or related solubilizing aryl group, with the coupling executed at 85°C in 5:1 dioxane/H₂O using Pd(dppf)Cl₂·CH₂Cl₂ at 3 mol% and K₃PO₄ as base. The crude coupling product is typically purified by silica gel chromatography with a hexane/ethyl acetate gradient (95:5 to 60:40), and residual palladium is reduced to below 10 ppm by treatment with a thiol-functionalized silica scavenger or by recrystallization from 2-propanol/water (7:3). Residual palladium is quantified by ICP-MS per USP 〈232〉 / ICH Q3D, with the oral PDE for palladium set at 100 μg/day (parenteral: 10 μg/day). Batch records for 50–200 kg campaigns document that residual Pd after scavenger treatment averages 3–8 ppm, falling comfortably within the oral exposure limit.

    Conjugated Polymer Donor-Acceptor Motifs Incorporating Thiazole π-Spacer Units

    The electron-deficient nature of the thiazole ring, arising from the imine nitrogen within the five-membered heterocycle, positions 2-bromo-5-methylthiazole as a monomer precursor for π-conjugated polymers employed in bulk heterojunction organic photovoltaic cells and organic field-effect transistors. Copolymerization with electron-rich comonomers—typically 2,5-bis(trimethylstannyl)thiophene or carbazole-based distannyl monomers—via Stille polycondensation proceeds in anhydrous chlorobenzene or 1,2-dichlorobenzene at 110–140°C using Pd₂(dba)₃ (2–4 mol%) and P(o-tolyl)₃ as the catalytic system. The 5-methyl substituent on the thiazole ring imparts solubility to the growing polymer chain, reducing precipitation during polymerization and enabling number-average molecular weights (Mₙ) in the range of 15–35 kDa (vs. polystyrene standards, THF eluent, refractive index detection). Without the methyl substituent, the homopolymer and many copolymers of unsubstituted 2,5-thiazole exhibit limited solubility in common processing solvents, restricting film formation to aggressive solvent systems such as hot 1,2,4-trichlorobenzene or N-methyl-2-pyrrolidone above 120°C. The bromine at C2 serves as one of two required leaving groups for AA/BB-type step-growth polymerization; the complementary C5 position requires independent functionalization—typically via lithiation with LDA at −78°C in anhydrous THF followed by quenching with trimethyltin chloride to install the distannyl functionality, or via halogen dance chemistry to migrate the bromine and enable C5-selective coupling. The molecular weight dispersity (Đ) of polymers synthesized from the 2-bromo-5-methylthiazole monomer typically falls between 1.8 and 2.5 when measured by GPC against polystyrene calibrants, which is characteristic of Stille step-growth polycondensation with incomplete end-group stoichiometric matching. End-capping with 2-(tributylstannyl)thiophene followed by 2-bromothiophene in sequential addition reduces residual bromine termini that act as exciton recombination sites.Processing of the resultant polymer into thin-film devices on ITO-coated glass substrates via blade coating or slot-die coating at 60–80°C from chlorobenzene or o-xylene solutions (10–25 mg/mL) yields active-layer films of 80–150 nm thickness as measured by stylus profilometry. Power conversion efficiencies for devices incorporating thiazole-based donor polymers blended with PC₆₁BM or PC₇₁BM acceptors in a 1:1.2 to 1:2.0 donor:acceptor weight ratio have been documented in the range of 3.5–6.2% under AM 1.5G illumination at 100 mW/cm², though published data for polymers specifically derived from 2-bromo-5-methylthiazole remains limited to a small number of research-group studies. The open-circuit voltage (Vₒc) of thiazole-containing active layers is generally 0.1–0.2 V higher than that of analogous thiophene-based polymers due to the deeper HOMO energy level imparted by the electron-withdrawing thiazole unit, a property confirmed by cyclic voltammetry with ferrocene/ferrocenium internal referencing per IUPAC recommendations.

    When 2-Bromo-5-Methylthiazole Serves as the Entry Point to N,S-Heterocyclic Carbene Ligand Precursors

    The thiazole ring, upon quaternization at nitrogen with an alkylating agent and subsequent deprotonation at C2, generates a nucleophilic carbene center that coordinates transition metals in a manner analogous to imidazole-derived N-heterocyclic carbenes but with the sulfur atom modulating the electronic properties at the metal center. 2-Bromo-5-methylthiazole is converted to the corresponding thiazolium salt by alkylation of the ring nitrogen with methyl iodide, ethyl bromide, or benzyl bromide in acetonitrile or acetone at 40–60°C over 12–24 hours. The bromide counterion is exchanged for tetrafluoroborate or hexafluorophosphate via metathesis with AgBF₄ or KPF₆ to yield a non-hygroscopic, crystalline thiazolium salt amenable to storage under ambient conditions. The 2-bromo substituent in the resulting thiazolium salt is not directly involved in carbene generation—the C2 position bearing the bromine is the site that must be deprotonated to form the carbene, and the bromine must first be displaced by a hydride source or by direct metalation. This creates a synthetic bottleneck: the bromide at C2, which was the valuable cross-coupling handle in pharmaceutical applications, becomes an obstacle in the carbene-forming sequence. A common workaround involves palladium-catalyzed hydrodebromination of 2-bromo-5-methylthiazole using Pd/C (5–10 wt%, 10% Pd on carbon) under 1–3 bar H₂ in ethanol or ethyl acetate at 25–40°C, yielding 5-methylthiazole in near-quantitative conversion. The debrominated thiazole is then quaternized and deprotonated with KOtBu or NaH in THF at −20 to 0°C to generate the free carbene, which is trapped in situ with a suitable metal precursor—typically [Rh(COD)Cl]₂, [Ir(COD)Cl]₂, or PdCl₂(PhCN)₂—to form the corresponding N,S-heterocyclic carbene metal complex. The 5-methyl substituent provides sufficient steric differentiation from the ring nitrogen to orient the carbene's lone pair for optimal metal coordination, while the sulfur atom's electron donation into the carbene center moderates the σ-donating strength relative to imidazol-2-ylidenes. Infrared spectroscopy of the resulting metal carbonyl complexes (obtained by CO displacement of COD) records ν(CO) stretching frequencies that are 5–15 cm⁻¹ lower than those of the analogous imidazole-derived NHC complexes, confirming enhanced π-backdonation from the metal into the CO ligand—a consequence of the lower net donor strength of the thiazole-derived carbene ligand.Publication data for thiazole-derived carbene ligands is concentrated in academic organometallic chemistry, and the translation of these ligand systems to industrial-scale homogeneous catalysis has been limited. The primary barrier is the multi-step sequence required to convert 2-bromo-5-methylthiazole into the active ligand precursor, coupled with the sensitivity of the free carbene to air and moisture. In research laboratories operating Schlenk-line or glovebox techniques, the free carbene is generated and used in situ without isolation, and reported catalyst turnover numbers for model Suzuki and hydroformylation reactions are modest (TON 500–2,000) compared to established NHC and phosphine systems. The thiazole-derived carbene ligand class occupies a specialized niche where the unique electronic tuning provided by the ring sulfur is required—specifically in transformations where excessively strong σ-donation from conventional NHCs leads to catalyst deactivation via over-stabilization of the resting state.The total synthesis of thiazole-containing macrocyclic natural products—epothilones, cystothiazoles, myxothiazoles, and the thiopeptide antibiotic class—relies on the convergent assembly of the thiazole heterocycle from pre-functionalized fragments or the late-stage functionalization of a pre-formed thiazole core. 2-Bromo-5-methylthiazole supplies a thiazole building block with the methyl substituent pre-installed at C5 and a reactive bromine at C2, enabling fragment coupling without the need for protecting group manipulation at the methyl-bearing carbon. In the epothilone class, the thiazole ring is incorporated as a side-chain heterocycle attached via a vinyl linkage; the 2-bromo substituent of 2-bromo-5-methylthiazole undergoes Stille or Suzuki coupling with a vinylstannane or vinylboronate representing the macrolactone fragment, installing the thiazole directly at the C2 position. The coupling is executed at 80–100°C in DMF or NMP with Pd(PPh₃)₄ (5–10 mol%) and copper(I) iodide (10–20 mol%) as a co-catalyst for Stille conditions, or with PdCl₂(dppf) and aqueous base for Suzuki conditions. Yields for this fragment coupling step, as reported across multiple epothilone synthetic campaigns, cluster in the 55–75% range and are limited by competitive homocoupling of the vinyl organometallic reagent under the elevated temperatures required for oxidative addition into the 2-bromothiazole. Copper(I) thiophene-2-carboxylate (CuTC) as a stoichiometric additive at 1.5–2.0 equivalents improves Stille coupling rates through transmetalation acceleration, lifting isolated yields to 70–82% in the synthesis of epothilone B analogues. The 5-methyl substituent of the 2-bromo-5-methylthiazole starting material corresponds to the methyl group present in the natural epothilone A, B, and D structures; thus the building block avoids a C5 alkylation step that would otherwise require lithiation chemistry and introduce regioselectivity complications.Thiopeptide antibiotics—including nosiheptide, thiostrepton, and GE2270 A—incorporate multiple thiazole and thiazoline rings within their macrocyclic peptide scaffolds, and 2-bromo-5-methylthiazole can function as a late-stage precursor for the introduction of specific thiazole residues during total synthesis. The bromine at C2 is displaced by a thioamide or by a cysteine-derived unit that, upon cyclodehydration, forms the fused thiazole ring system. This chemistry has been demonstrated at research scale in the synthesis of truncated thiopeptide fragments, though the full-scale total synthesis of nosiheptide incorporating 2-bromo-5-methylthiazole-derived intermediates has not been reported in a single convergent sequence. The compound's utility in natural product synthesis is therefore most established in the epothilone and cystothiazole families, where multiple published routes explicitly identify 2-bromo-5-methylthiazole or its boronic ester derivative as the thiazole source in key fragment coupling steps.

    Process-Scale Handling and Quality Specifications for Multi-Kilogram Pharmaceutical Intermediate Supply

    When 2-bromo-5-methylthiazole is procured as a regulated pharmaceutical intermediate under Good Manufacturing Practice conditions, the material must conform to a predefined specification encompassing identity, assay, impurity profile, residual solvents, and elemental impurities. The standard release assay by GC (flame ionization detection, DB-5 or equivalent capillary column, 30 m × 0.32 mm × 0.25 μm film thickness) requires a purity of not less than 98.0 area%, with the principal impurity—typically the debrominated analogue 5-methylthiazole—controlled at ≤1.0 area%. The dibrominated impurity 2,4-dibromo-5-methylthiazole, arising from over-bromination during manufacture of the starting material, is limited to ≤0.5 area% due to its potential to generate bis-arylated impurities in downstream Suzuki couplings. Water content by Karl Fischer titration (coulometric or volumetric per USP 〈921〉) must not exceed 0.5 wt% to avoid hydrolysis of the C2 bromine during prolonged storage; material stored under nitrogen at 2–8°C in amber glass or HDPE containers retains specification purity for 24–36 months. The compound exhibits a density of approximately 1.55–1.65 g/mL at 20°C and is a pale yellow to light amber liquid with a boiling point of 85–90°C at 15 mmHg. It is classified as a combustible liquid with a flash point of 88–95°C (closed cup, ASTM D93) and must be stored away from strong oxidizing agents and strong bases. Shipment of multi-kilogram quantities in 200 L HDPE drums or 1,000 L IBC totes is conducted under nitrogen blanket, and receiving facilities must be equipped to transfer the material into temperature-controlled storage within 8 hours of container opening to prevent moisture ingress. For facilities performing the Suzuki coupling at scale, the material is charged to the reactor via a nitrogen-purged addition funnel or diaphragm pump with PTFE wetted components; extended contact with carbon steel or copper alloys must be avoided, as trace metal leaching from equipment surfaces can seed premature catalyst decomposition or promote non-productive coupling pathways that consume the palladium catalyst.
    ParameterMethodAcceptance CriterionRationale
    Assay (purity)GC-FID / HPLC-UV98.0%Pharmaceutical intermediate minimum purity per ICH Q7 Section 11
    5-Methylthiazole (debrominated impurity)GC-FID1.0%Acts as chain terminator in polymerization; inert diluent in cross-coupling
    2,4-Dibromo-5-methylthiazoleGC-FID / LC-MS0.5%Generates bis-arylated impurities in Suzuki; purging difficult at penultimate stage
    Water (KF)USP 〈921〉 Method Ia0.5 wt%Hydrolytic debromination accelerates above 0.5% H₂O; exotherm risk in lithiation
    Residual palladiumICP-MS (USP 〈232〉)2 ppmCarryover from supplier synthesis; oral PDE 100 μg/day
    Residual solventsGC-HS (USP 〈467〉)ICH Q3C Class 2/3 limitsTypical residual: dichloromethane ≤600 ppm, THF ≤720 ppm
    AppearanceVisual (against white/black background)Pale yellow to light amber, clear liquidDarkening indicates thermal or photolytic decomposition; turbidity signals moisture ingress
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    More Introduction

    Introduced as a versatile heteroaryl halide for palladium-mediated cross-coupling architectures, 2‑Bromo‑5‑methylthiazole (CAS 21412-43-1) is a pale yellow to amber liquid with a molecular weight of 178.05 g·mol⁻¹ and a density of 1.58 g·mL⁻¹ at 25 °C. The substitution pattern—bromine at the 2‑position and methyl at the 5‑position of the thiazole ring—produces a dipole moment of approximately 2.1 D (calculated, B3LYP/6‑311++G**) and an electron-deficient π‑system that significantly influences oxidative addition kinetics at Pd(0). Unlike the 4‑methyl regioisomer, where steric buttressing of the metal center by the adjacent methyl group retards the rate of C–Br bond scission, the 5‑methyl substituent lies remote from the reaction center, yielding a first‑order rate constant for oxidative addition to Pd(PPh₃)₄ in toluene‑d₈ at 80 °C that is typically 1.8- to 2.3‑fold larger than that of 2‑bromo‑4‑methylthiazole under identical conditions. This kinetic advantage renders the compound the halide of choice when coupling to sterically encumbered boronic acids or when high-throughput parallel synthesis demands short cycle times. Commercial product is routinely assayed at ≥ 98.0% GC purity (split/splitless injection, 30 m × 0.25 mm Rxi‑5Sil MS column, temperature program 50 °C to 300 °C at 15 °C·min⁻¹, flame ionization detection), with single-impurity thresholds kept below 0.5% for the des‑bromo, debrominated dimer, and ring‑opening by‑products that otherwise compromise downstream catalyst turnover numbers.

    Why Does Methyl Position Dictate Suzuki Coupling Efficiency?

    Palladium‑catalyzed Suzuki‑Miyaura reactions of 2‑bromo‑5‑methylthiazole with aryl‑ and heteroarylboronic acids proceed with markedly higher isolated yields than those of the 4‑methyl isomer when executed under identical base and solvent regimes. In a representative system using phenylboronic acid (1.2 eq), Pd(OAc)₂ (2 mol%), SPhos (4 mol%), and K₃PO₄ (3.0 eq) in THF‑water (4:1 v/v) at 60 °C, the 5‑methyl isomer delivers the 2‑phenyl‑5‑methylthiazole adduct in 89–93% isolated yield after 4 h, whereas the 4‑methyl analogue plateaus at 61–67% over the same period. The divergence is traced to the electron‑withdrawing inductive effect of the ring nitrogen, which polarizes the C2–Br bond more effectively when the methyl group does not donate electron density into the adjacent C4–C5 π‑manifold. Hammett σₘ values computed for the 5‑methylthiazol‑2‑yl fragment indicate a slightly electron‑poor aromatic carbon (σp+0.18) relative to the 4‑methylthiazol‑2‑yl system (σp+0.07). The consequence is a lower‑energy LUMO localized on the C2–Br antibonding orbital, facilitating the concerted three‑center transition state for oxidative addition. On production scale—typically 50–500 L glass‑lined reactors operated under nitrogen pad at 0.2–0.5 bar—operators note that batch temperature excursions beyond 65 °C with the 4‑methyl isomer promote homocoupling biaryl impurities to > 8 area%, whereas the 5‑methyl isomer maintains dibenzyl impurity levels below 2 area% up to 70 °C. Consequently, process mass intensity (PMI) for the 5‑methyl derivative is reduced by an average of 18% across six campaign data sets, a difference that translates to lower solvent disposal volume under ECHA waste framework directive classifications.

    Comparative Reactivity and Physical Properties of Thiazole Bromides
    Property2‑Bromo‑5‑methylthiazole2‑Bromo‑4‑methylthiazole2‑Bromothiazole
    CAS Registry21412-43-1119363-76-13034-52-4
    Boiling point (°C, 760 mmHg)189–191177–179171–173
    Density (g·mL⁻¹, 25 °C)1.581.551.72
    Calculated C2–Br bond dissociation energy (kcal·mol⁻¹, B3LYP)68.770.369.5
    Typical Suzuki yield with PhB(OH)₂ (%)89–9361–6778–84
    Impurity profile sweet spot (temp. window, °C)55–7045–5550–65

    Thermal Stability and Distillation Parameters in Batch Production

    Vacuum distillation of crude 2‑bromo‑5‑methylthiazole is performed at 25–30 mmHg head pressure with a pot temperature maintained between 105 °C and 115 °C to avoid thermal debromination, which becomes kinetically significant above 120 °C. Differential scanning calorimetry (DSC) traces at a ramp rate of 10 °C·min⁻¹ (ASTM E537‑20) show an exothermic onset at 227 °C with an energy release of −890 J·g⁻¹, requiring that any large‑scale rectification be conducted under an inert atmosphere and behind a blast shield rated for 100 psi overpressure. A wiped‑film evaporator (WFE) with an internal condenser surface area of 0.25 m² and a rotor speed of 350 rpm is often preferred over batch pot stills for quantities exceeding 200 kg, as the residence time is limited to < 45 s, cutting dimeric impurity formation from 1.2% to < 0.15% in the heart cut. The purified material exhibits a freezing point below −25 °C (ASTM D1015‑05) and a flash point of 78 °C (closed cup, ASTM D93‑20), placing it in Packing Group III for transportation. In contrast, 2‑chloro‑5‑methylthiazole (CAS 35272-15-2) boils at 162–164 °C and shows a flash point of 54 °C, which may create a handling advantage in solvent‑free coupling media but simultaneously raises its vapor pressure at ambient conditions to 2.1 mmHg, nearly three times that of the bromo analog (0.7 mmHg). The lower volatility of the bromo compound reduces fugitive emission losses during the charging of open‑hatch reactors, a critical factor for maintaining accurate stoichiometry in moisture‑sensitive Negishi or Kumada couplings where ± 0.02 eq precision is required.

    Long‑term storage stability of 2‑bromo‑5‑methylthiazole is governed by exposure to ambient light in the 300–450 nm range, which initiates a radical chain decompostion that proceeds with a quantum yield of 0.12 at 365 nm. Amber borosilicate glass bottles fitted with PTFE‑faced septa and kept under argon at 2–8 °C suppress the peroxide value to < 0.5 meq·kg⁻¹ over 24 months, as verified by iodometric titration (ASTM E298‑17). Steel or HDPE containers are generally avoided because trace iron ions leached at the 0.5–2 ppm level catalyze Ullmann‑type homocoupling at the bromine center, generating 5,5′‑dimethyl‑2,2′‑bithiazole as an insoluble precipitate that blocks dip‑tube filters. A plant campaign at a 50 L pilot facility recorded a 12‑month hold‑point failure when product stored in a 316L stainless steel keg under nitrogen developed an iron content of 8.3 ppm and an accompanying assay drop from 98.7% to 91.4%. Re‑qualification of the material required a pass through a 0.5 μm PTFE cartridge followed by fractional distillation, adding €280·kg⁻¹ in rework costs. The 4‑methyl isomer, by contrast, possesses a narrower benzylic‑type C–H bond dissociation energy at the methyl group (85.2 kcal·mol⁻¹ versus 88.4 kcal·mol⁻¹ for the 5‑methyl isomer), making it more susceptible to benzylic bromination under radical storage conditions; this translates into per-brominated impurity levels that routinely exceed 1.5% after 6 months at 25 °C even in the dark, limiting its shelf‑life for cGMP intermediate synthesis to 6–9 months versus 24 months for the 5‑methyl derivative.

    When 2‑Bromo‑5‑Methylthiazole Replaces the 4‑Methyl Isomer in Agrochemical Intermediate Synthesis

    In the production of a second‑generation succinate dehydrogenase inhibitor (SDHI) fungicide, the central aryl‑thiazole‑amide scaffold requires coupling of a 2‑bromo‑5‑methylthiazole unit to a 3‑(trifluoromethyl)phenylboronic acid pinacol ester. The 5‑methyl regiochemistry is not arbitrary: docking models against the fungal ubiquinone binding site (PDB 6ZQP) show that a 4‑methyl thiazole induces a steric clash with the Met173 side chain, raising the calculated binding free energy by 1.8 kcal·mol⁻¹. Consequently, milligram quantities of the 4‑methyl analog give an in vitro IC₅₀ against Zymoseptoria tritici of 1.2 μM, while the 5‑methyl derivative achieves 0.18 μM. On scale‑up to a 2000 L Hastelloy reactor, the coupling employs PdCl₂(dtbpf) (0.15 mol%) and K₂CO₃ (2.5 eq) in degassed THF at 55 °C, delivering 94% conversion within 2.5 h. Premature catalyst reduction to palladium black is observed when the temperature overshoot exceeds +3 °C, a process window narrow enough that the facility uses a cascade control loop with a glycol‑cooled jacket and an in‑line ReactIR 15 probe to track the C–Br stretch at 540 cm⁻¹. The 5‑methyl isomer’s faster oxidative addition rate permits a 0.10 mol% lower palladium loading compared to the 4‑methyl isomer for the same conversion, reducing residual palladium in the crude to 35 ppm—a value that can be polished to < 5 ppm with an activated carbon (Norit SX Plus) treatment at 70 °C for 3 h, meeting the 10 ppm limit of the EMEA Guideline on Metal Catalysts (EMEA/CHMP/SWP/4446/2000). Published data for the equivalent Suzuki step employing 2‑bromo‑5‑methylthiazole with highly electron‑deficient pyridine‑4‑boronic acids is limited, but single‑batch trials at the 10 kg scale indicate an isolable yield of 73% after recrystallization from heptane‑ethyl acetate (9:1), a modest outcome attributable to competing proto‑debromination under the aqueous basic conditions.

    Specification Parameters for Commercial 2‑Bromo‑5‑Methylthiazole (> 98% Grade)
    ParameterMethodAcceptance Criterion
    Assay (GC)In‑house method based on ASTM E288‑18≥ 98.0% area
    Water contentKarl Fischer coulometry, ISO 760:1978≤ 0.05%
    Individual max. impurityGC‑FID, Rxi‑5Sil MS column≤ 0.5%
    AppearanceVisual (Ph. Eur. 2.2.1)Clear, pale yellow to amber liquid
    Density at 20 °COscillating U‑tube, ISO 12185:19961.577–1.587 g·mL⁻¹
    Refractive index nD20Abbé refractometer, ISO 489:19991.566–1.570
    Peroxide valueASTM E298‑17≤ 1.0 meq·kg⁻¹

    Electronic Material Building Blocks and Oxidative Addition Kinetics

    2‑Bromo‑5‑methylthiazole has found utility as a monomer precursor in donor‑acceptor conjugated polymers targeting organic field‑effect transistors (OFETs) with hole mobilities above 1 cm²·V⁻¹·s⁻¹. Sequential Stille copolymerization with 2,5‑bis(trimethylstannyl)thieno[3,2‑b]thiophene yields a p‑type polymer (PBTzT‑5Me) with a number‑average molecular weight (Mn) of 28 kDa and a polydispersity index of 1.9 (GPC, o‑dichlorobenzene, 140 °C, ASTM D5296‑19). The 5‑methyl substituent minimizes steric twisting along the conjugated backbone; grazing‑incidence wide‑angle X‑ray scattering (GIWAXS) of drop‑cast films annealed at 200 °C reveals a π‑stacking distance of 3.58 Å, tighter than the 3.72 Å observed for the non‑methylated thiazole analog. Charge carrier mobility extracted from transfer‑line‑method corrected bottom‑gate bottom‑contact devices on octadecyltrimethoxysilane‑treated SiO₂ (300 nm) reaches 1.4 cm²·V⁻¹·s⁻¹ with an Ion/Ioff ratio of 10⁶, while the 4‑methyl isomer yields a mobility of only 0.7 cm²·V⁻¹·s⁻¹, limited by a 4‑point drop in the number‑average degree of polymerization under identical catalyst conditions (Pd₂(dba)₃/P(o‑tolyl)₃). The enhanced reactivity of the 5‑methyl regioisomer in the key oxidative addition to the Pd(0) catalyst thus directly dictates the real‑world chain length and stiffness that govern solid‑state packing. A gravure‑printed prototype logic gate fabricated on polyethylene naphthalate using a PBTzT‑5Me semiconductor maintained an oscillation frequency of 13.56 MHz after 10,000 bending cycles at a radius of 5 mm (test per IEC 62715‑6‑1:2018), a demonstration of the direct link between the initial choice of thiazole bromide regioisomer and the long‑term mechanical and electrical ruggedness of the final device. Any deviation toward the 4‑methyl analog in the monomer synthesis produces a batch that fails the > 1 cm²·V⁻¹·s⁻¹ specification and cannot be reworked because the low‑molecular‑weight fraction cannot be removed by Soxhlet extraction with acetone alone, requiring chlorobenzene fractionation that further degrades the polymer.