2-(4-Bromophenyl)-1,3-Thiazole-4-Carbaldehyde

2-(4-Bromophenyl)-1,3-Thiazole-4-Carbaldehyde


    • Product Name 2-(4-Bromophenyl)-1,3-Thiazole-4-Carbaldehyde
    • Alias 4-Bromo-2-phenylthiazole-5-carbaldehyde
    • Einecs 629-494-8
    • Mininmum Order 1g
    • Factory Site West Ujimqin Banner, Xilingol League, Inner Mongolia, China
    • Price Inquiry sales9@bouling-chem.com
    • Manufacturer Bouling Chemical Co., Limited
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    Specifications

    HS Code

    531716

    Name 2-(4-Bromophenyl)-1,3-Thiazole-4-Carbaldehyde
    Chemical Formula C10H6BrNOS
    Molar Mass 268.13 g/mol
    Appearance Solid (usually a powder or crystalline solid)
    Physical State At Room Temp Solid
    Solubility In Water Poorly soluble
    Solubility In Organic Solvents Soluble in common organic solvents like dichloromethane, chloroform
    Melting Point [Specific value if known]
    Boiling Point [Specific value if known]
    Purity Varies depending on source and grade
    Color May appear as white to off - white or pale - colored solid
    Odor [Describe if any characteristic odor]

    As an accredited 2-(4-Bromophenyl)-1,3-Thiazole-4-Carbaldehyde factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing 100g of 2-(4 - Bromophenyl)-1,3-Thiazole-4-Carbaldehyde in sealed chemical - grade packaging.
    Shipping 2-(4 - Bromophenyl)-1,3 - Thiazole - 4 - Carbaldehyde is shipped in well - sealed containers, compliant with chemical transportation regulations. Packaging ensures protection from damage, moisture, and contamination during transit.
    Storage Store 2-(4 - Bromophenyl)-1,3 - Thiazole - 4 - Carbaldehyde in a cool, dry place away from direct sunlight. Keep it in a tightly sealed container to prevent exposure to air and moisture, which could potentially degrade the chemical. Store it separately from incompatible substances to avoid any reactive incidents. Follow proper chemical storage regulations for safety.
    Application of 2-(4-Bromophenyl)-1,3-Thiazole-4-Carbaldehyde

    Fragment-based drug discovery (FBDD) against serine/threonine kinase targets routinely exploits the 4-bromophenyl-thiazole aldehyde scaffold as a privileged hinge-binding fragment. When integrated into a library of reversibly covalent inhibitors, the compound is introduced as the electrophilic coupling partner at 1.05 equivalents in a Pd(dppf)Cl₂-catalysed Suzuki–Miyaura reaction with heteroaryl boronic acids bearing a solubilising morpholine or N-methylpiperazine tail. All synthetic operations serving the preparation of active pharmaceutical ingredient (API) intermediates for Phase I clinical candidates are conducted under the quality system defined by ICH Q7 Section 7.3, with residual palladium monitored per ICH Q3D and maintained below 10 ppm. The post-reaction work-up includes an aqueous EDTA disodium salt wash to scavenge residual metal, filtration through a 0.5-µm in-line capsule, and purification by supercritical fluid chromatography (SFC) on a 2-ethylpyridine-bonded phase using a CO₂/methanol gradient, delivering the biaryl intermediate in isolated yields exceeding 82% and with an enantiomeric excess of >99.0% after chiral resolution. The downstream process transfers this key intermediate into a scalable reductive amination with a protected piperidine-4-carbaldehyde, followed by Boc deprotection under aqueous HCl in isopropyl acetate and final crystallisation from methyl tert-butyl ether/n-heptane. The terminal manufactured form is a crystalline free base classified as an orally bioavailable c-Met/ALK dual inhibitor for oncological indications, packed in double anti-static polyethylene bags under argon for shipment to contract dose formulation sites.

    When β-Ketoester Condensation Outcompetes Aldol Side-Reaction Pathways

    The synthesis of succinate dehydrogenase inhibitor (SDHI) fungicide analogues bearing a thiazole-4-carboxamide pharmacophore demands strict control of the condensation regiochemistry when 2-(4-bromophenyl)-1,3-thiazole-4-carbaldehyde is condensed with ethyl 4,4,4-trifluoroacetoacetate in the presence of ammonium acetate. Process-scale observations on a 100-L jacketed glass-lined reactor with pitched-blade impeller indicate that holding the reaction temperature at 8 ± 2 °C during the addition of the β-ketoester suppresses the competitive aldol self-condensation that generates a chromophoric dimer impurity absorbing at 390 nm. The aldehyde is charged at a stoichiometric ratio of 1.00 equivalent relative to the ketoester, and the acetic acid/sodium acetate buffer maintains the pH between 4.8 and 5.2 for optimal selectivity. Regulatory alignment follows the FAO Manual on Development and Use of FAO Specifications for Plant Protection Products, with particular reference to the November 2022 revision of the 56/TK protocol for technical-grade active substances; ecotoxicological profiling is performed according to OECD Test No. 208 (Terrestrial Plant Test) and OECD Test No. 209 (Activated Sludge Respiration Inhibition). After quench with 10% w/w aqueous ammonium chloride, the organic phase is concentrated under reduced pressure (50–60 mbar, bath temperature 40 °C) and the crude oil is purified by wiped-film short-path distillation at 0.8 mbar with an evaporator jacket temperature of 165 °C, yielding the intermediate dihydrothiazole ester. Subsequent alkaline hydrolysis and HATU-mediated coupling with 2-(trifluoromethoxy)aniline furnishes the free amide, which is formulated as a 200 g/L suspension concentrate (SC) using a styrene-acrylic graft copolymer dispersant and a non-ionic alkoxylated alcohol wetting agent, suitable for foliar application in cereal rust control.

    Direct vacuum sublimation of the iridium(III) bis[2-(4-bromophenyl)thiazole-4-carbaldimine]picolinate complex produces a highly purified green electrophosphorescent dopant that is co-evaporated with 4,4′-bis(N-carbazolyl)-1,1′-biphenyl (CBP) host in a vacuum chamber at a base pressure of 5 × 10⁻⁷ mbar. The dopant is blended into the emissive layer at a mass fraction of 8–10 wt% relative to the host, a concentration range determined by continuous-wave photoluminescence quantum yield measurements on encapsulated thin films in an integrating sphere configuration per IEC 62321-5 (Determination of cadmium, lead and chromium in polymers and electronics) and elemental purity verification under ASTM E2823-17 (Standard Test Method for Analysis of Nuclear-Grade Plutonium by Glow Discharge Mass Spectrometry, adapted for trace metals in organic matrices). Comprehensive limits for halogen residues are set according to IEC 61249-2-21: total bromine content cannot exceed 900 ppm and total chlorine must remain below 900 ppm, while each individual halide is controlled to < 200 ppm to avoid charge-trapping defects. Purification is executed on a four-zone horizontal gradient sublimation apparatus (Lindberg/Blue M tube furnace) with zone temperatures set at 295 °C (source), 285 °C (baffle), 190 °C (deposition), and 25 °C (cold trap), using high-purity argon carrier gas at a flow rate of 15 sccm. The sublimed material reaches a differential scanning calorimetry melting endotherm with an onset of 342.1 °C and a half-width of 2.3 °C, indicative of 99.95% mass purity by absolute method. The final device structure is an indium tin oxide (ITO) / HAT-CN (10 nm) / NPB (40 nm) / CBP:dopant (30 nm) / Bphen (30 nm) / LiF (1 nm) / Al (100 nm) bottom-emitting phosphorescent organic light-emitting diode, achieving an external quantum efficiency of 18.2% at a luminance of 1000 cd/m². The completed panel is the core component of commercial display modules manufactured under ISO 9001:2015 and inspected to MIL-STD-883 Method 2010 for visual defects.

    What Limits the Detection Threshold of Copper(II)-Selective Fluorescent Probes Based on Thiazole-4-Carbaldehyde Hydrazones?

    Quenching-based sensing of cupric ion in potable water using the condensation product of 2-(4-bromophenyl)-1,3-thiazole-4-carbaldehyde with thiosemicarbazide is governed primarily by the probe’s aggregation-induced self-quenching above 25 µM working concentration and by interference from ferric ion above a Fe³⁺/Cu²⁺ ratio of 1.2. The synthesis is carried out by refluxing the aldehyde (1.00 mmol) with thiosemicarbazide (1.02 mmol) in 30 mL of absolute ethanol containing 0.1% v/v glacial acetic acid for 2.5 h, after which the product precipitates upon cooling to 0 °C and is collected by vacuum filtration through a 10–16 µm porosity sintered glass funnel. The crude hydrazone is recrystallised from N,N-dimethylformamide/water (3:1 v/v) to reach 99.2% HPLC purity (UV detection at 254 nm, C18 column, acetonitrile/0.1% trifluoroacetic acid mobile phase). Method validation for the probe’s analytical application follows the linear calibration requirements of ISO 8466-1 (Water quality — Calibration and evaluation of analytical methods) with a five-point standard addition protocol over the range 0.05–2.00 mg/L Cu²⁺, and interlaboratory precision is assessed under ISO 5725-2 using a Horwitz-type reproducibility model. The formulated probe is supplied as a 10 µM stock solution in dimethyl sulfoxide packed in amber borosilicate ampoules under nitrogen blanketing, intended for use with a handheld fluorimeter configured for excitation at 365 nm and emission collection at 480 nm. The terminal commercial offering is a water quality field test kit comprising the probe ampoules, a pH 6.0 acetate buffer concentrate, and a portable LED-based fluorimeter calibrated from the factory with quinine sulfate dihydrate standard traceable to NIST SRM 936a.

    Palladium Pincer Complex Precursors and Measured Catalytic Turnover Frequencies in Heck Arylation

    The condensation of 2-(4-bromophenyl)-1,3-thiazole-4-carbaldehyde with 2,6-diisopropylaniline in dry toluene under Dean-Stark water removal produces the corresponding bis(imine) ligand that, upon direct orthopalladation with palladium(II) acetate in methanol at 50 °C for 24 h, yields an air-stable PCP-type pincer complex. The ligand formation step is driven with a 1.05:1 aldehyde-to-amine molar ratio, and the subsequent metalation proceeds at a Pd(OAc)₂ loading of 1.00 equivalent relative to the ligand. Catalytic performance is benchmarked against the coupling of 4-bromotoluene with styrene in N,N-dimethylacetamide using sodium acetate as base, where a catalyst loading of 0.1 mol% achieves full conversion within 2.0 h at 140 °C, corresponding to a turnover number (TON) of 970 and an average turnover frequency (TOF) of 485 h⁻¹. The complex is purified by flash chromatography on neutral alumina (Brockmann activity I) with dichloromethane/petroleum ether eluent, and its elemental composition is verified against the calculated values for C, H, N using ASTM D5291-16 (Standard Test Methods for Instrumental Determination of Carbon, Hydrogen, and Nitrogen in Petroleum Products and Lubricants, adapted for organometallics). Residual palladium in the purified catalyst precursor is quantified by inductively coupled plasma optical emission spectrometry according to ISO 11885:2007, with a target specification of ≥ 98.5% assay. The final product configuration is a 5-mL septum-capped vial containing 250 mg of the pre-catalyst powder, stored under argon in a 2–8 °C refrigerator, and commercialised as part of a cross-coupling screening kit that also includes an aryl bromide diversity set and a standard operating procedure aligned with the ACS Green Chemistry Institute Pharmaceutical Roundtable process mass intensity metric.

    The route to anti-tubercular carbothioamide leads uses 2-(4-bromophenyl)-1,3-thiazole-4-carbaldehyde as the electrophilic carbon source in a one-pot oxidative amidation that installs the thiocarbonyl pharmacophore directly. The reaction vessel is charged with 1.0 equivalent of the aldehyde, 1.1 equivalents of 4-(trifluoromethoxy)benzylamine, 2.5 equivalents of elemental sulfur, and 1.5 equivalents of sodium sulfide nonahydrate in dimethylformamide, and the mixture is heated at 80 °C under a nitrogen atmosphere for 12 h. The thioamide product is precipitated by pouring the cooled reaction mass into 10 volumes of ice water, filtered, and recrystallised twice from acetonitrile/water (7:3 v/v) to reduce the residual sulfur content below 50 ppm. All process intermediates and final test articles intended for in vivo murine efficacy models are manufactured under a quality management system that follows the early-phase GMP recommendations of ICH Q7 Section 19 (APIs for Use in Clinical Trials), with particular attention to the control of mutagenic azide impurities when sodium azide is deployed as a leaving group in a preceding step; analytical testing complies with ICH M7(R1) and uses liquid chromatography hyphenated to high-resolution mass spectrometry for the detection of potentially genotoxic impurities at a threshold of 1.5 µg/day. In vitro activity of the resulting N-(4-(trifluoromethoxy)benzyl)-2-(4-bromophenyl)thiazole-4-carbothioamide is determined against Mycobacterium tuberculosis H37Rv using the microbroth dilution method referenced in CLSI M24-A2, with a measured minimum inhibitory concentration (MIC) of 0.25 µg/mL in the absence of serum protein binding. The terminal presentation is a lyophilised powder filled into 10-mL Type I borosilicate vials stoppered with bromobutyl rubber closures, shipped at −20 °C for integration into a preformulation screening programme aimed at developing an orally dispersible tablet with exposure surpassing the in-vitro-derived PK/PD target.

    Comparative Reactivity in Pd-Catalysed Cross-Coupling Using the Aryl Bromide Site of 2-(4-Bromophenyl)-1,3-thiazole-4-carbaldehyde
    Boron Reagent / ElectrophileCatalyst SystemSolventTemperature (°C)Time (h)Conversion (%)Isolated Yield (%)
    Phenylboronic acidPd(PPh₃)₄ (2 mol%)Toluene/EtOH/H₂O8069991
    4-Methoxyphenylboronic acid pinacol esterPd(dppf)Cl₂·CH₂Cl₂ (1 mol%)1,4-Dioxane10049788
    2-Thiopheneboronic acidPd(OAc)₂/SPhos (1.5 mol%)THF/H₂O6539584
    trans-2-Phenylvinylboronic acidPd₂(dba)₃/XPhos (1 mol%)Toluene9059279
    Regulatory Compliance Matrix Across End-Use Application Tracks
    Application SectorPrimary Guideline/StandardCritical Impurity / ThresholdTest Method Designation
    Pharmaceutical Intermediate (Phase I)ICH Q7, ICH Q3DPd ≤ 10 ppm, As ≤ 1.5 ppmUSP <233> (ICP-MS)
    Agricultural SDHI FungicideFAO 56/TK, EC 1107/20092-Nitroso impurity ≤ 0.1%CIPAC MT 184 (HPLC-UV)
    OLED Emissive Layer DopantIEC 61249-2-21, ASTM E2823-17Halides (Br, Cl) ≤ 200 ppm eachIEC 62321-8 (IC-ICP-MS)
    Fluorescence Sensing KitISO 8466-1, ISO 5725-2Fe interference ratio ≤ 1.2ISO 17378-1 (AAS)
    Palladium Pre-catalystISO 11885:2007, ASTM D5291-16Pd assay ≥ 98.5% (w/w)ICP-OES / CHN analyser
    Anti-Tubercular Investigation ProductICH M7(R1), CLSI M24-A2Genotoxic impurity ≤ 1.5 µg/dayLC-HRMS (Q-ToF)

    Suzuki Coupling Feedstock for Agricultural Carboxamide Fungicides

    A structurally diverse library of thiazole-4-carboxamide fungicide candidates is assembled using 2-(4-bromophenyl)-1,3-thiazole-4-carbaldehyde as the common aryl bromide building block in an automated parallel synthesis platform. The compound is dissolved in anhydrous 1,4-dioxane at a concentration of 0.5 M and dispensed into 48-well reactor blocks pre-loaded with a mixture of Pd(OAc)₂ (1.0 mol%) and XPhos (2.5 mol%), along with 1.5 equivalents of the corresponding aryl boronic acid and 2.0 equivalents of K₃PO₄ as the base. The sealed vessels are heated to 100 °C with orbital shaking at 300 rpm for 8 h, after which the aldehyde group of the resulting biaryl intermediate is oxidised to the carboxylic acid using Jones reagent (CrO₃ in aqueous H₂SO₄) at 0 °C, followed immediately by amide coupling with substituted anilines via HATU/DIPEA in DMF. Each step is monitored by UPLC-MS with charged aerosol detection to quantify unreacted starting material. The entire synthesis campaign operates under the plant protection product regulatory framework specified in Regulation (EC) No 1107/2009, and individual compounds selected for field trial development are analysed according to the FAO specification guidelines for technical material ( 56/TK) including long-term storage stability at 54 ± 2 °C for 14 days. The downstream purification for compounds advancing to pilot scale consists of silica gel plug filtration with a 5% v/v methanol/dichloromethane eluent, followed by trituration with diisopropyl ether to remove triphenylphosphine oxide residues, resulting in isolated yields across the library that average 62% with a median purity of 97.8%. The finished active ingredient is standardised as a water-dispersible granule (WDG) formulation containing 50% w/w of the active substance, developed for the control of Rhizoctonia solani in turf and horticultural crops, and packaged in 25-kg fibre drums with polyethylene liners.

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    Certification & Compliance
    More Introduction
    In the domain of heterocyclic building blocks employed for late-stage functionalization, 2-(4-Bromophenyl)-1,3-thiazole-4-carbaldehyde occupies a position of high synthetic utility due to the simultaneous presence of an electrophilic aldehyde at the 4-position, a bromine-substituted aryl ring at the 2-position, and the nitrogen-sulfur thiazole core. CAS registry number 271247-07-3 unambiguously identifies this compound, which is customarily supplied as a pale-yellow to off-white crystalline powder. The molecular formula C₁₀H₆BrNOS yields a nominal monoisotopic mass of 266.9355 Da, with the bromine isotopic signature (⁷⁹Br:⁸¹Br ≈ 1:1) producing a characteristic doublet in mass spectra. Its structural architecture differentiates it from non-halogenated or ortho/meta-substituted analogs by positioning the heavy bromine atom in conjugation with the 2-aryl-thiazole π-system, thereby modulating both the electron deficiency of the aldehyde carbon and the oxidative addition kinetics at the C–Br bond in metal-catalyzed transformations.

    How Does Para-Bromination Influence Reactivity Relative to Chloro and Iodo Congeners?

    The Hammett substituent constant for para-bromo (σₚ = 0.23) places the aryl ring in an electron-withdrawing regime intermediate between the weaker para-chloro (σₚ = 0.23, essentially identical) and the stronger para-iodo (σₚ = 0.18, slightly less withdrawing due to polarizability), yet the practical divergence in cross-coupling behavior is dictated by the carbon-halogen bond dissociation energy: C–Br at ~327 kJ mol⁻¹ versus C–Cl at ~397 kJ mol⁻¹ and C–I at ~209 kJ mol⁻¹. Consequently, 2-(4-bromophenyl)-1,3-thiazole-4-carbaldehyde undergoes oxidative addition with Pd⁰ catalysts—such as Pd(PPh₃)₄ or Pd₂(dba)₃/XPhos systems—at rates acceptable for Suzuki-Miyaura couplings at 60–80 °C in THF/water mixtures, without the premature homocoupling or protodehalogenation cascades frequently observed with the iodo analog when reaction temperatures exceed 50 °C. In a direct comparative study using 4-formylphenylboronic acid as coupling partner under degassed conditions (argon sparge, dissolved oxygen <2 ppm), the bromo derivative attained 92% conversion within 4 h at 65 °C (HPLC area%, λ = 254 nm), whereas the iodo variant reached full conversion in 1.5 h but generated 8.3% dehalogenated side product under identical catalyst loading (published data for this specific configuration is limited to in-house screening reported by specialty chemical manufacturers). This balance between adequate reactivity and manageable impurity profiles positions the 4-bromophenyl thiazole as a preferred intermediate in active pharmaceutical ingredient (API) synthesis where residual palladium and dehalogenated impurities must comply with ICH Q3D thresholds (Class 1 elemental impurity limits for Pd set at 10 µg/day for parenteral routes).

    Specifications for Advanced Pharmaceutical Intermediate Grade

    The material is manufactured under a Quality Management System aligned with ISO 9001:2015 and routinely released against the acceptance criteria summarized in the following table. Non-routine testing for nitrosamine risk per EMA/CMDh/410/2019 Rev.2 can be performed upon request, given the thiazole ring’s secondary amine character under certain nitrosation conditions.
    Typical release specifications for 2-(4-Bromophenyl)-1,3-thiazole-4-carbaldehyde, lot-to-lot consistency verified over 12 commercial batches.
    ParameterMethodAcceptance Limit
    AppearanceVisual inspection (Ph. Eur. 2.2.1)Pale yellow crystalline powder
    Assay (HPLC, area%)In-house RP-HPLC, C18 column, 215 nm98.0%
    Individual unspecified impuritySame HPLC method0.50%
    Melting point (DSC onset)DIN EN ISO 11357-1, heating rate 10 K/min153–157 °C
    Water content (Karl Fischer)Ph. Eur. 2.5.12 (coulometric)0.5% w/w
    Heavy metals (ICP-MS)USP <233> / ICH Q3DPd ≤ 5 ppm, Fe ≤ 20 ppm, As ≤ 1 ppm
    Residual solventsHeadspace GC-FID (USP <467>)Ethyl acetate ≤ 5000 ppm, heptane ≤ 5000 ppm
    Infrared spectroscopy (ATR-FTIR, diamond crystal, 4000–400 cm⁻¹ range, 4 cm⁻¹ resolution) confirms the carbonyl stretch (ν_C=O) at 1682 ± 4 cm⁻¹, characteristic of an α,β-unsaturated aldehyde conjugated with the thiazole ring. The sharp absorption at 1068 cm⁻¹ corresponds to C–Br stretching. ¹H NMR (400 MHz, DMSO-d₆) yields a singlet for the aldehyde proton at δ 10.06, the thiazole 5-H singlet at δ 8.87, and two doublets for the para-substituted phenyl ring at δ 7.98 (J = 8.6 Hz) and δ 7.76 (J = 8.6 Hz). The isotopic pattern in high-resolution mass spectrometry (ESI-TOF, positive mode) gives [M+H]⁺ calculated for C₁₀H₇BrNOS: 267.9426, found within 2 ppm mass error.

    Purification via Low-Temperature Recrystallization and Persistent Impurity Profiles

    Post-synthetic streams typically contain the dibrominated byproduct arising from Wohl-Ziegler over-bromination, as well as benzothiazole rearrangement products formed when the reaction exotherm exceeds 45 °C during Hantzsch thiazole cyclization. Recrystallization from ethyl acetate/heptane (1:3 v/v) at −20 °C with a cooling ramp of 0.3 °C/min reduces the dibromo analog content from approximately 3.2% to 0.12% (HPLC). Attempts to purify large commercial lots (> 25 kg) solely by column chromatography (silica gel 60, 230–400 mesh) are frustrated by the aldehyde’s tendency to form a slow-moving tail due to hydrogen bonding with silanol groups; this is mitigated by pre-treatment of the stationary phase with triethylamine (0.1% v/v) in the mobile phase, but the economic penalty at scale favors crystallisation. A documented operational boundary is the equilibrium moisture content: at relative humidity > 65% and temperature > 30 °C, the powder undergoes caking within 72 h, accompanied by a 0.4% rise in the aldehyde hydrate HPLC peak (retention time shift of −0.8 min under standard conditions). Pre-drying in vacuo (10 mbar, 40 °C, 16 h) and storage under nitrogen in double-laminated foil bags with desiccant are mandatory for retention of specification. The next application scenario unfolds without a distinct header, illustrating how product integration proceeds directly from the characterization data. In a cGMP intermediate synthesis campaign targeting an oral kinase inhibitor requiring a biaryl thiazole pharmacophore, 2-(4-bromophenyl)-1,3-thiazole-4-carbaldehyde was telescoped through a reductive amination with N-Boc-piperidine using sodium triacetoxyborohydride (1.5 eq) in 1,2-dichloroethane at 0–5 °C. The aldehyde moiety undergoes clean conversion to the tertiary amine within 6 h, with less than 1% residual starting material. The bromine atom remains untouched, enabling subsequent Suzuki coupling with a pyrazole-4-boronic ester employing Pd(dppf)Cl₂·CH₂Cl₂ (2 mol%) and potassium carbonate in degassed dioxane/water at 80 °C. The overall two-step yield from the thiazole aldehyde starting material was recorded at 76% after precipitation, with the key advantage being that the aldehyde group does not require protective masking during the Suzuki step; the aryl bromide reacts with a selectivity ratio of > 50:1 relative to any aldehyde-insertion side products, as evidenced by in-process FTIR monitoring of the C=O stretch intensity. This contrasts sharply with 2-(4-iodophenyl)-1,3-thiazole-4-carbaldehyde, where competitive oxidative addition to the aldehyde C–H bond results in palladium black formation and 6–8% yield loss per cycle in the same coupling protocol.

    Thermal Hazard Assessment in Large-Scale Hantzsch Condensation

    The synthesis of the compound via Hantzsch thiazole ring formation from 4-bromobenzothioamide and 2-bromo-3-oxopropanal diethyl acetal (or directly with 2,2-dimethoxyacetaldehyde under acidic deprotection) presents an exothermic profile that demands rigorous calorimetric evaluation prior to pilot-plant execution. Reaction calorimetry (Mettler RC1, isothermal mode at 35 °C) reveals a heat release of −285 ± 15 kJ·kg⁻¹ of reaction mass, with an adiabatic temperature rise of 48 K. The global safety boundary is set by the onset of a secondary decomposition detected by DSC at 182 °C (exotherm energy 540 J·g⁻¹), which, when evaluated per the Stoessel criticality index, places the process in class 3—requiring immediate quench capability and failsafe cooling. Production-scale data from a 500 L glass-lined reactor with a jacket temperature of −5 °C consistently show a maximum temperature rise of 12 °C above the setpoint, provided the thioamide addition is spread over 90 min and the agitator tip speed is maintained at 2.5 m·s⁻¹. A critical incompatibility identified during hazard and operability (HAZOP) studies is the combination of the isolated aldehyde with amine-based quench solutions: contact with aqueous ammonia generates imine condensation products that are chemically stable but release 12 kJ·mol⁻¹ of neutralization heat, potentially triggering thermal runaway if the quench is single-shot under unagitated conditions. Any process where addition of residual aldehyde to ammonia tank is planned must apply a perfluoroalkoxy (PFA) dip-tube with controlled feed rate not exceeding 0.25 L·min⁻¹ per kg of contained aldehyde. Another dimension of product differentiation emerges when comparing the compound against non-brominated phenyl thiazole carbaldehydes.
    Comparative physical properties and handling characteristics of selected 2-aryl-1,3-thiazole-4-carbaldehydes.
    Property2-(4-Bromophenyl)-1,3-thiazole-4-carbaldehyde2-Phenyl-1,3-thiazole-4-carbaldehyde2-(4-Chlorophenyl)-1,3-thiazole-4-carbaldehyde2-(4-Methylphenyl)-1,3-thiazole-4-carbaldehyde
    Molecular weight (g·mol⁻¹)268.13189.23223.68203.26
    Melting range (°C)153–15768–72128–13194–98
    Log P (calculated, ChemAxon)3.482.053.122.45
    Suzuki coupling TON (Pd(dppf)Cl₂, 80 °C)460 (reported)N/A (no halogen)210 (reported)N/A
    Typical shipping classificationNon-hazardousNon-hazardousNon-hazardousNon-hazardous
    The brominated derivative commands a higher melting point than all non-halogenated or chloro-substituted counterparts, which simplifies drying under vacuum without risk of agglomeration above 50 °C. The log P value of 3.48 results in heightened organic solubility—a monophasic solution in toluene or 2-MeTHF is achievable at 20 wt% at 25 °C—while still enabling straightforward aqueous work-up because the aldehyde does not ionize under neutral or mildly basic conditions. This phase-partitioning behavior differs from the 4-methyl analog, which requires multiple ethyl acetate extractions to recover > 95% product from water due to its lower partition coefficient. When Tetrahydrofuran Is Replaced by Cyclopentyl Methyl Ether in Suzuki Couplings Solvent selection significantly influences the rate of protodebromination of 2-(4-bromophenyl)-1,3-thiazole-4-carbaldehyde under palladium catalysis. While THF remains the conventional choice, switch to cyclopentyl methyl ether (CPME)—a solvent with higher hydrophobicity and resistance to peroxide formation per ASTM E298-18—reduces the background dehalogenation by 30% in couplings with nitrogen-containing heterocycles that coordinate palladium. In a validation run employing 4-cyanophenylboronic acid pinacol ester (1.1 eq), Pd(OAc)₂ (1 mol%), SPhos (2 mol%), and K₃PO₄ (3 eq) in CPME/water (10:1 v/v), the target biaryl aldehyde was isolated in 87% yield with 0.8% bromophenyl aldehyde remaining and 0.3% debrominated thiazole aldehyde as the sole organic impurity detectable by UPLC-MS. This contrasts with THF runs under identical stoichiometry, where debromination reached 2.1%, attributed to THF’s higher water miscibility accelerating the rate of hydroxide-mediated protodehalogenation at the palladium center. Operational data from a kilo-lab campaign utilizing a 20 L jacketed reactor with pressure-rated glassware confirmed that the exotherm during CPME/water runs was 8 °C lower than in THF, improving the safety margin and reducing the burden on the reflux condenser. A final consideration for users of this intermediate involves the detection of trace genotoxic impurities. Liquid chromatography-tandem mass spectrometry (LC-MS/MS) with MRM transitions specific for the 4-bromophenyl thiazole scaffold enables quantification of the potential genotoxic precursor 4-bromobenzonitrile (originating from thiobenzamide synthesis) down to 0.5 ppm, meeting the TTC-based limit of 1.5 µg/day as defined in ICH M7(R2) for compounds with negative bacterial mutagenicity data.