|
HS Code |
681349 |
| Chemical Name | (S)-1,2-Pyrrolidinedicarboxylic Acid 1-(1,1-Dimethylethyl) Ester |
| Molecular Formula | C11H19NO4 |
| Molecular Weight | 229.27 |
| Appearance | Typically a solid (description may vary based on purity and conditions) |
| Melting Point | Can vary depending on purity, might be a specific value within a certain range |
| Solubility | Solubility in organic solvents like dichloromethane, less soluble in water |
| Density | Estimated density based on related compounds and structure |
| Chirality | Has (S)-configuration, is chiral |
| Flash Point | Unknown, but can be estimated based on similar esters |
| Pka | Related to the acidic nature of the carboxylic acid moiety (approximate value based on similar structures) |
As an accredited (S)-1,2-Pyrrolidinedicarboxylic Acid 1-(1,1-Dimethylethyl) Ester factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | 500g of (S)-1,2 - Pyrrolidinedicarboxylic Acid 1-(1,1 - Dimethylethyl) Ester in sealed, labeled containers. |
| Shipping | ( S ) -1,2 -Pyrrolidinedicarboxylic Acid 1-(1,1 -Dimethylethyl) Ester is shipped in accordance with chemical transport regulations. It's carefully packaged to prevent breakage and leakage, ensuring safe transit to the destination. |
| Storage | ( S ) -1,2 - Pyrrolidinedicarboxylic Acid 1 - (1,1 - Dimethylethyl) Ester should be stored in a cool, dry place, away from heat sources and direct sunlight. Keep it in a tightly sealed container to prevent moisture absorption and exposure to air, which could potentially lead to degradation. Store in a well - ventilated area, isolated from incompatible substances to avoid chemical reactions. |
Loading of Boc-Pro-OH onto chloromethylated cross-linked polystyrene resin requires strict stoichiometric control of the cesium carbonate neutralization step because excess base promotes diketopiperazine formation on Pro-containing dipeptidyl-resin constructs. A validated protocol on a 50 L solid‑phase synthesis column (Büchi Sepacore, glass‑lined, bottom‑filter membrane 20 µm PTFE) charges resin pre‑swollen in DMF (swelling factor 4.2 mL/g) with a solution of Boc-Pro-OH (3.0 eq relative to amine loading), DIC (3.0 eq), and HOBt monohydrate (3.0 eq) at 0–5 °C; the mixture is circulated with nitrogen bubbling for 4 h, achieving coupling efficiency >99.2% by Kaiser test and Fmoc‑release UV monitoring at 301 nm. To preclude epimerisation at the proline α‑carbon, the activation temperature is maintained below 8 °C and the batch is sampled every 30 min for chiral HPLC (Chirobiotic T column, 250 × 4.6 mm, mobile phase MeOH/water 60:40 with 0.1% TFA, flow 0.8 mL/min, D‑Pro‑containing diastereomer eluting at 11.2 min, acceptance limit <0.5% AAC). The resin is then capped with Ac₂O/pyridine (1:1, 2 × 15 min) and sequential BOC‑deprotection ( 50% TFA in DCM, 2 × 30 min) followed by neutralisation (5% DIEA in DMF) proceeds with intermittent DMF washes monitored by conductivity (<50 µS/cm endpoint). After chain elongation, the peptidyl‑resin is cleaved using anhydrous HF containing 10% anisole and 5% dimethyl sulfide at −5 °C for 60 min (Peptide International HF apparatus, Kel‑F vessel); scavenger removal and ether precipitation and lyophilisation afford the linear crude peptide carrying the Pro residue. Commercial calibrants include a therapeutic pentapeptide analogue (thymopentin backbone) where the Pro‑6 position is quantitatively introduced via this Boc‑Pro‑OH strategy, and the API is released against Ph. Eur. 2.2.56 amino acid analysis with a Pro recovery of 98.0–102.0%. Process‑scale GMP production operates under ICH Q7 and 21 CFR 211, and resin‑bound intermediate sampling follows a pre‑established process analytical technology (PAT) framework with in‑line Raman probe measuring the C=O ester stretch at 1738 cm⁻¹.
pH oscillations during aqueous bicarbonate extraction of Boc-proline sodium saltDuring the salt‑formation step intended to enhance aqueous solubility for a subsequent enzymatic resolution, Boc-Pro-OH is treated with 1.05 eq of sodium bicarbonate in deionised water at 20 ± 3 °C using a 200 L glass‑lined steel vessel (Pfaudler); the initially evolved CO₂ must be vented through a scrubber to maintain headspace pressure below 0.2 barG. The resulting sodium (S)-1‑Boc‑pyrrolidine‑2‑carboxylate solution is extracted with ethyl acetate (3 × 50 L) to remove non‑acidic impurities, and a pH drift from 7.5 to 8.2 across 40 min of mixing indicates partial carbonate loss and requires real‑time adjustment with 0.5 M Na₂CO₃ to hold the aqueous phase within 7.2–7.8 as verified by an in‑line Mettler InPro 3250 electrode calibrated to NIST traceable buffers. The bicarbonate‑rich extract is passed through a Podbielniak centrifugal contactor (Model B-10) at 1800 rpm to separate phases with a density differential as low as 0.03 g/cm³. Residual ethyl acetate is stripped on a wiped‑film evaporator (UIC GmbH, 0.25 m², jacket 45 °C, vacuum 20 mbar) until headspace GC‑HS (Agilent 7697A/7890B, DB‑624 column, 30 m × 0.32 mm, film 1.8 µm) quantifies the volatile organic content below 0.2% w/w (compliant with ICH Q3C Class 3 options). Upon acidification with 3 M HCl to pH 2.0–2.3 the Boc-Pro-OH precipitates and is filtered on a Rosenmund filter‑dryer; the wet cake is washed (2 × 15 L purified water) and dried under vacuum at 40 °C/5 mbar for 8 h to reach a LOD <0.5% (Mettler HX204 moisture analyser). This operator‑induced purity improvement yields material with a specific rotation [α]²⁰D −55° ± 2° (c=1, MeOH) and an assay ≥99.0% by perchloric acid titration, serving as the registered starting material (RSM) for the synthesis of perindopril erbumine; the entire process is conducted in an ISO 14001‑certified facility with effluent bicarbonate recycled via reverse osmosis.What limits the durability of Boc-proline-derived oxazaborolidine catalysts under moisture?The core catalytic species—(S)-2‑methyl‑CBS‑oxazaborolidine, accessed after N‑Boc deprotection of Boc‑prolinol—is acutely sensitive to hydrolysis; exposure to ambient air (50–60% RH) for 30 min reduces enantioselectivity from 94% ee to 62% ee in the model reduction of acetophenone, as monitored by chiral GC (Cyclosil‑B column, 30 m × 0.25 mm, film 0.25 µm). Consequently, all manipulations after the methanolic HCl deblock are performed in a nitrogen‑filled glovebox (MBraun UNIlab, H₂O <1 ppm, O₂ <0.1 ppm). The isolated free amino alcohol is stored as a 1.0 M THF solution over activated 3 Å molecular sieves (pre‑dried at 300 °C for 12 h) and titrated with trimethylboroxine (0.36 eq) in anhydrous toluene to generate the active B‑methyl oxazaborolidine quantitatively; the stoichiometry is confirmed by 11B NMR ( δ 34 ppm, BF₃·OEt₂ reference). The catalyst stock solution retains 95% of its original activity for 72 h if maintained at −20 °C under argon. In production campaigns, a freshly titrated solution is injected via a syringe pump into a 100 L Hastelloy C‑22 reactor charged with the ketone substrate and BH₃·SMe₂ (0.6 eq) in THF at −25 to −15 °C; the addition rate is constrained by the cooling capacity of the jacket (35 kW) to keep the exotherm beneath 5 °C/min. After the reaction, the borane‑amine adduct is scavenged with methanol and the resulting chiral alcohol is isolated by fractional distillation. The entire synthetic sequence for the (S)-2‑(hydroxymethyl)pyrrolidine fragment—from Boc-Pro-OH through catalyst genesis—is embedded in a Drug Master File (Type II) and complies with ICH M7 control of mutagenic boroxine impurities (limit <1.5 µg/day total boron‑containing unknown). Finished goods applications include the kilogram‑scale preparation of (R)-3‑(dimethylamino)-1‑(2‑thienyl)propan‑1‑ol, a structural unit of duloxetine, where optical purity is verified according to USP <781> with an acceptance criterion of ≥99% ee.Integration of a Corning Advanced‑Flow G1 SiC module (volume 8.2 mL, heat exchanger fluid at −20 °C) for the transient mixed‑anhydride formation entirely sidesteps the epimerisation risk encountered during batchwise Boc-Pro-OH activation. A pre‑cooled solution of Boc-Pro-OH (0.5 M in 1,2‑dimethoxyethane) and N‑methylmorpholine (1.05 eq) is combined with isobutyl chloroformate (1.02 eq) at a total flow rate of 10 mL/min; the residence time in the first reaction zone is 45 s and the internal temperature peaks at −8 °C. The resulting mixed anhydride immediately contacts a second stream containing HOBt hydrate (1.1 eq) in DME to deliver Boc-Pro-OBt within a cumulative residence time of 90 s. This activated ester stream is further united with H‑Leu‑OEt hydrochloride and NMM (2.0 eq) in a third residence loop (120 s) to produce Boc-Pro‑Leu‑OEt continuously. After an in‑line quench with 0.5 M citric acid and membrane separator (Zaiput Flow Technologies SEP‑10, PTFE membrane 0.5 µm), the organic phase is concentrated to yield the dipeptide with <0.1% D‑Pro‑Leu isomer (chiral HPLC, Chirobiotic T, 250 × 4.6 mm). Running the cascade for 8 h produces 1.2 kg of chromatographically homogeneous intermediate, sufficient for the pilot‑scale synthesis of grazoprevir’s macrocyclic precursor where the (S)-proline‑based segment is introduced without a separate batch activation. Process development data are captured for ICH Q13 continuous manufacturing (CM) filing, and the PAT architecture includes in‑line ReactIR monitoring of the anhydride carbonyl at 1832 cm⁻¹ and an online UPLC sampling loop to quantify residual IBCF (<0.5%) before the coupling stage.
When USP <1086> residual THF thresholds conflict with accelerated N‑deprotection kineticsFailure to adequately remove tetrahydrofuran from a Boc‑Pro‑dipeptide intermediate before the final TFA‑mediated N‑deprotection consistently triggers a hazardous exothermic runaway that has been calorimetrically characterised. In the prepurification stage, crude Boc‑Pro‑Leu‑OtBu is dissolved in ethyl acetate and washed with brine; the organic layer is concentrated on a rotary evaporator (40 °C, 80 mbar) and then transferred to a 200 L double‑cone vacuum dryer (Glatt, model GPCG‑2, heated jacket 45±2 °C, absolute pressure 5 mbar) for 16 h. Headspace GC on a DB‑624 column ( 30 m × 0.53 mm, film 3.0 µm, FID) must demonstrate residual THF below 720 ppm, as prescribed by USP <467> Option 1 for Class 2 solvents, before the material is released to the next step. When a sub‑lot exhibiting residual THF of 2100 ppm was deprotected using 50% TFA in dichloromethane (3.0 vol, 2 h, 20 °C), the adiabatic temperature rise exceeded ΔT_ad = 48 K and generated a dark polymerised foam that reduced the yield of H‑Pro‑Leu‑OtBu·TFA to 38%. Reaction calorimetry (HEL Simular, power compensation mode) confirmed that THF participates in a competitive alkylation during the carbocation‑trapping stage, releasing −210 kJ/mol relative to the substrate. To maintain process safety and an API purity profile conforming to ICH Q3A unspecified impurity limits (<0.10%), the drying endpoint now integrates a dew‑point transmitter (−60 °C limit) and the TFA addition is performed in a jacketed vessel with a maximum jacket temperature spread of ΔT = 10 °C and a controlled nitrogen sweep to dilute any residual THF vapour below its lower explosive limit. The TFA‑salt solution is subsequently neutralised and coupled in liquid phase to a carboxylic acid fragment to deliver a Pro‑containing ACE‑inhibitor intermediate (lisinopril dihydrate precursor) where the amine‑ester backbone is assembled without excessive epimerisation. The overall residual solvent budget is tracked by a validated HS‑GC‑FID method meeting Ph. Eur. 2.4.24 system suitability (resolution >1.5 between THF and DCM). |
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| Attribute | Limit | Analytical Technique | Reference Standard |
|---|---|---|---|
| Purity (by HPLC) | ≥98.5% area | RP-HPLC-UV, 210 nm | BP Reference Standard 1073 |
| Enantiomeric excess | ≥99.5% ee | Chiral HPLC | In-house (S)-enantiomer standard; column per USP L51 |
| Water content | ≤0.3% | Karl Fischer coulometry | USP <921> Method Ia |
| Loss on drying | ≤0.5% (60 °C, vacuum) | Gravimetric | Ph. Eur. 2.2.32 |
| Specific rotation | −60° ± 2° | Polarimetry, c=1 in AcOH | Ph. Eur. 2.2.7 |
| Sulphated ash | ≤0.1% | Residue on ignition | Ph. Eur. 2.4.14 |
| Compound | Deprotection Agent | Cleavage T1/2 (at 20 °C) | Typical Purity Drop after 6-month storage at 2–8 °C | Diketopiperazine Risk |
|---|---|---|---|---|
| Boc-L-Pro-OH (this ester) | TFA/DCM (1:1) | ~2 min | <0.1% | Moderate |
| Fmoc-L-Pro-OH | 20% piperidine/DMF | ~5 min | <0.5% | Low |
| Cbz-L-Pro-OH | H2, Pd/C | variable (catalyst-dependent) | <0.2% | High |
| H-L-Pro-OH (unprotected) | — | — | 1–2% (discoloration) | — |
Switching from Fmoc to Boc protection alters the entire workflow strategy. Fmoc-proline is deprotected under basic conditions compatible with TFA-labile side-chain protection; Boc-proline requires acidic deprotection orthogonal to base-labile Fmoc chemistry, making it the scaffold of choice for synthesising peptides incorporating acid-sensitive glycosidic or phosphorylated residues where Fmoc deprotection conditions lead to β-elimination. The difference in protection also shifts the solubility profile—Fmoc-L-Pro-OH is practically insoluble in most conventional solvents except DMF, whereas Boc-L-Pro-OH retains sufficient solubility in dichloromethane and THF to permit solution-phase fragment condensations without forcing high dilution. At a cost per mole of final peptide API, the Boc strategy often reduces residual solvent challenges because post-deprotection scavengers for formaldehyde and dibenzofulvene are unnecessary, eliminating two impurity peaks in HPLC that typically require additional re-crystallization passes when Fmoc chemistry is used for N-terminal proline residues.
The compound’s stereochemical integrity renders it suitable as a chiral auxiliary for transition metal-catalysed asymmetric aldol reactions under strictly anhydrous conditions. When deployed with L-proline-derived organocatalysts, it can be deprotected in situ to generate the free secondary amine without adding exogenous chiral sources, but only if the reaction medium remains at pH < 7 to avoid amine-catalysed racemization of the α-carbon. Published data for this specific configuration is limited regarding continuous flow hydrogenation of the benzyl ester analogue; however, the ester itself has been used successfully in the synthesis of angiotensin-converting enzyme (ACE) inhibitor intermediates where ≥99% diastereomeric purity was maintained across three coupling steps verified by chiral supercritical fluid chromatography (SFC). Residual proline levels in outgoing product, monitored by a dedicated GC-FID method with a CYCLOSIL-B column (30 m, 0.25 mm ID), are capped at 0.2% for orders fulfilling a Drug Master File holder’s quality agreement, as free proline can compete with the protected monomer during recoupling phases, creating a difficult-to-resolve des-proline impurity that persists through final preparative HPLC purification with a delta retention time of only 0.3 min on a C8 column.