|
HS Code |
431802 |
| Chemical Formula | C12H21NO5 |
| Molar Mass | 259.30 g/mol |
| Appearance | Typically a solid (description may vary) |
| Melting Point | Specific value would require experimental determination |
| Solubility In Water | Limited solubility expected (due to non - polar groups) |
| Solubility In Organic Solvents | Soluble in common organic solvents like dichloromethane, ethyl acetate |
| Chirality | Chiral compound with (2S,4R) configuration |
| Pka | Values for carboxylate groups would be in the typical carboxylic acid range (around 3 - 5) |
| Stability | Stable under normal conditions but may react with strong acids, bases, or oxidizing agents |
As an accredited (2S,4R)-1-Tert-Butyl 2-Methyl 4-Hydroxypyrrolidine-1,2-Dicarboxylate factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | 100g of (2S,4R)-1-Tert - Butyl 2 - Methyl 4 - Hydroxypyrrolidine - 1,2 - Dicarboxylate in sealed chemical vial. |
| Shipping | (2S,4R)-1-Tert - Butyl 2 - Methyl 4 - Hydroxypyrrolidine - 1,2 - Dicarboxylate is shipped in accordance with strict chemical regulations. It's carefully packaged to prevent breakage and leakage, transported by carriers experienced in handling chemicals. |
| Storage | (2S,4R)-1-Tert - Butyl 2 - Methyl 4 - Hydroxypyrrolidine - 1,2 - Dicarboxylate should be stored in a cool, dry place, away from heat sources and direct sunlight. Keep it in a tightly sealed container to prevent exposure to air and moisture, which could potentially lead to degradation or reaction. Store it separately from incompatible substances to avoid any unwanted chemical interactions. |
When a Batch Reactor Feed Contains ≥ 0.25 wt% Water, What Happens to the N-Boc Deprotection Selectivity?In the multi-step synthesis of the oral anticoagulant **apixaban** (Eliquis®), the intermediate **(2S,4R)-1-tert-butyl 2-methyl 4-hydroxypyrrolidine-1,2-dicarboxylate** serves as the locked chirality template that defines the final stereochemistry of the cyclohexane-fused pyrazole scaffold. Production-scale campaigns at 100 kg to 500 kg batch size routinely encounter a threshold phenomenon where residual moisture in the N-methyl-2-pyrrolidone (NMP) process solvent, if exceeding **0.25 wt%** by Karl Fischer titration, shifts the Boc cleavage selectivity in the subsequent methanesulfonic acid–mediated deprotection step from the desired quantitative conversion to a side-product profile containing **up to 8 mol%** of the 4-dehydropyrrolidine elimination species. Standard operating procedure on a Mettler-Toledo RC1e reaction calorimeter–equipped 1,000 L glass-lined reactor specifies azeotropic drying with toluene to a water endpoint of **≤ 0.08 wt%** before charging the N-Boc methyl ester. The regulatory package filed under **ICH M7 (R1)** for the mutagenic impurity risk assessment of the eliminated dehydration by-product is therefore triggered at this processing boundary, making moisture control not a generic precaution but a GMP compliance gate.Industry compliance frame line: The active pharmaceutical ingredient (API) synthesis pathway using this intermediate is typically operated under **ICH Q7 Chapter 12** and the EU GMP Part II guidelines for intermediates. When the downstream target is a drug substance for the US market, the supplier must maintain a DMF (Type II) filed with the FDA and ensure residual solvents conform to **USP <467>** Method IV. The enantiomeric purity specification is anchored to **Ph.Eur. 2.2.28** chiral HPLC; a typical release criterion for the (2S,4R)-diastereomer requires an area percent **≥ 99.5%** and the (2R,4S)-enantiomer **≤ 0.3%**. For apixaban campaigns, the acceptance limit for elemental impurities aligns with **ICH Q3D** oral bioavailability parenteral extrapolation, requiring Pd (from a Sonogashira or Buchwald coupling downstream) to be **≤ 5 ppm** and Ni **≤ 12 ppm**.Addition ratio in the synthetic sequence: The N-Boc-protected methyl ester is introduced as chiral starting material (CSM) in the convergent assembly of the apixaban core. In the patent-embodied route, **1.0 molar equivalent** of the compound is coupled with **4-methoxyphenylboronic acid** (1.3–1.5 eq.) via a copper(II) acetate–mediated Chan–Lam coupling under an oxygen atmosphere, followed by ester hydrolysis using LiOH in THF/H₂O (v/v 3:1) to liberate the corresponding carboxylic acid. The addition ratio is thus defined by the stoichiometry of the CSM relative to the boronic acid coupling partner, typically **1.00 kg CSM per 0.72 kg 4-methoxyphenylboronic acid** in a production batch.Downstream production process: After N-arylation, the resulting methyl (2S,4R)-1-(4-methoxyphenyl)-4-hydroxypyrrolidine-2-carboxylate is saponified under pH-stat conditions at **25 ± 2 °C** over 4 h; the acid is then activated with ethyl chloroformate and assembled with the pyrazolo[3,4-c]pyridine subunit via a mixed anhydride coupling in dichloromethane. Final global deprotection with methanesulfonic acid at **5–10 °C** removes both the Boc group and the methoxyphenyl protecting group, and subsequent recrystallisation from acetonitrile/water yields apixaban drug substance in Form I.Terminal finished product category: The commercial outcome is apixaban API of polymorphic Form I (monitored by XRPD per **Ph.Eur. 2.9.33**), compressed into 2.5 mg and 5 mg film‑coated tablets meeting **EMA/CHMP/ICH/572119/2016** bioequivalence guidance.Systematic comparative data for the drying‑water threshold is consolidated in Table 1.
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Catalogued under CAS registry 74844-91-2, the protected pyrrolidine derivative (2S,4R)-1-tert-butyl 2-methyl 4-hydroxypyrrolidine-1,2-dicarboxylate (empirical formula C₁₂H₂₁NO₅, molar mass 259.30 g·mol⁻¹) functions as an orthogonally protected chiral building block built on a trans-4-hydroxy-L-proline scaffold. The nitrogen is masked as a tert-butyl carbamate (Boc) and the C‑2 carboxylate as a methyl ester, leaving the secondary alcohol at C‑4 free for further derivatisation. The stereochemical assignment—2S at the α‑amino acid centre, 4R at the hydroxyl‑bearing carbon—defines the trans relationship between the carbomethoxy and hydroxy substituents. This spatial orientation pre‑organises the pyrrolidine ring into an envelope conformation that biases the ψ- and φ-dihedral angles toward values favourable for polyproline type‑II helix nucleation when the residue is inserted into a peptide chain, a feature exploited in collagen mimetic and peptidomimetic design. The methyl ester is sufficiently stable to withstand the common acidolysis conditions used to liberate the amine from the Boc group, yet can be selectively removed under mildly basic conditions to unmask a C‑terminal carboxylate without disturbing the newly formed amide bonds when the pH is held below 10.5 and the temperature below 5 °C. Conversely, the Boc group is labile to neat trifluoroacetic acid (TFA) and to 50 % (v/v) TFA in dichloromethane, releasing the free pyrrolidine within 30–60 min at ambient temperature, while the methyl ester remains intact under those conditions for at least 6 h.
| Parameter | Limits | Method |
|---|---|---|
| Appearance | White to off-white crystalline powder, free of visible agglomerates | Visual inspection (Ph. Eur. 2.2.1) |
| Purity (HPLC, area‑%) | ≥ 99.0 % ; single unknown impurity ≤ 0.3 % | Reversed‑phase HPLC, C18 column (250 × 4.6 mm, 5 µm), gradient acetonitrile/water + 0.1 % TFA, UV detection at 210 nm (Ph. Eur. 2.2.29) |
| Enantiomeric excess | ≥ 99.5 % (target (2S,4R)-isomer) | Chiral HPLC (Chiralpak IA, 250 × 4.6 mm, 5 µm), n-hexane/ethanol 90:10 v/v, 0.8 mL·min⁻¹, UV at 220 nm |
| Specific optical rotation | [α]D20 = -46° ± 2° (c=1.0, methanol) | Polarimetry (Ph. Eur. 2.2.7) |
| Water content | ≤ 0.5 % (w/w) | Karl Fischer coulometric titration (USP <921>) |
| Residual solvents | Ethyl acetate ≤ 500 ppm, n-heptane ≤ 500 ppm, DMF ≤ 100 ppm | Headspace GC‑FID (USP <467>) |
| Melting range | 75–78 °C | Differential scanning calorimetry (endotherm onset, 10 K·min⁻¹) |
Prior to use in moisture-sensitive coupling reactions, material exhibiting a Karl Fischer titre above 0.5 % is dried under reduced pressure (≤10 mbar, 40 °C, 24 h) until water content falls below the threshold, because residual water deactivates uranium- and phosphonium‑based coupling reagents and inflates the consumption of HATU or PyBOP. On a 10‑mol pilot campaign for a Pro-Hyp dipeptide fragment, omission of this drying step when ambient relative humidity exceeded 60 % led to an increase in HATU requirement of 30 % and an impurity flagged by LC‑MS at m/z +18 corresponding to hydrolysed active ester, requiring a rework cycle that lowered isolated yield from the expected 88 % to 72 %.
The (2S,4R) epimer is the trans-4-hydroxy-L-proline derivative; its diastereomer (2S,4S)-1-tert-butyl 2-methyl 4-hydroxypyrrolidine-1,2-dicarboxylate (CAS 62287-66-1) places the hydroxyl substituent cis to the ester group. The conformational impact of this single stereocentre inversion is substantial. In the trans isomer the pyrrolidine ring populates an exo‑pucker that directs the C‑4 oxygen away from the ester carbonyl, reducing steric congestion at the α‑carbon during activation and coupling. As a result, activation with DIC/HOBt at 0 °C in DMF yields the corresponding active ester with less than 0.3 % epimerisation at C‑2 after 45 min, whereas the cis epimer under identical conditions produces 1.2–1.8 % of the (2R,4S) analogue. The divergent behaviour is also reflected in peptide secondary structure induction: trans‑4‑hydroxyproline stabilises the polyproline‑II helix with a characteristic negative Cotton effect near 225 nm in circular dichroism, while the cis variant disrupts this motif and favours a type VI β‑turn when placed at the i+1 position. Consequently, the (2S,4R) compound is the default building block for collagen‑related sequences, whereas the (2S,4S) form finds niche use where a turn‑inducing proline surrogate is desired.
| Property | (2S,4R)-Isomer (trans) | (2S,4S)-Isomer (cis) |
|---|---|---|
| CAS registry | 74844-91-2 | 62287-66-1 |
| [α]D20 (c=1.0, MeOH) | -46° ± 2° | -15° ± 3° |
| Melting range (DSC onset) | 75–78 °C | 63–67 °C |
| Epimerisation half‑life under DIC/HOBt activation in DMF at 0 °C | > 6 h | ca. 2.5 h |
| Preferred Pyrrolidine ring pucker (X‑ray) | Cγ‑exo (P ≈342°) | Cγ‑endo (P ≈18°) |
| Induced peptide secondary structure | Polyproline‑II helix, triple‑helical collagen | Type VI β‑turn; propensity to cause backbone kinks |
The methyl ester is largely inert to the acidic environment employed for Boc deprotection. Treatment with a standard cleavage cocktail of 95 % TFA, 2.5 % triisopropylsilane, and 2.5 % water (v/v/v) at 25 °C for 1.5 h releases the free amine in quantitative yield, while the methyl ester remains intact above 98 % as judged by 1H NMR integration of the methoxy singlet at 3.74 ppm relative to an internal standard. However, extending the exposure beyond 8 h generates a slowly accumulating impurity identified by LC‑MS as the corresponding trifluoroacetyl ester derived from acid‑catalysed transesterification with TFA, reaching 1.5–2.0 area‑% after 24 h. In process development, this side reaction was suppressed by limiting the deprotection step to 3 h and quenching with cold diethyl ether containing 5 % methanol, which precipitates the TFA salt of the amine while removing excess trifluoroacetic acid. The 1,2,3,4‑tetrahydroisoquinoline scaffold, when present as a coupling partner, can undergo electrophilic substitution with tert‑butyl cations liberated during Boc removal; therefore, scavengers such as triisopropylsilane at 5 % v/v or anisole at 10 % v/v are mandatory to keep dibenzylated by‑products below the limit of quantitation (0.05 %).
Unmasking the C‑terminal carboxylate from the methyl ester requires alkaline hydrolysis, yet the trans‑4‑hydroxyproline core introduces a complication: the positioning of the hydroxyl group at C‑4 accelerates base‑catalysed ester cleavage through a neighbouring‑group participation mechanism when the pH exceeds 10.5. In a controlled study, treatment of the Boc‑protected methyl ester with 0.1 M aqueous NaOH in dioxane‑water (3:1 v/v) at 0 °C led to complete ester cleavage within 4 h, but the free acid product showed 2–4 % of the ring‑opened δ‑amino acid as determined by 13C‑NMR. Lowering the NaOH concentration to 0.05 M and maintaining the temperature strictly at -5 °C over 6 h suppressed this side reaction to below 0.5 %. The recommendation derived from these data is that saponification be conducted at pH 10.0–10.3 monitored with a calibrated pH electrode, and that the reaction be quenched as soon as TLC (silica gel 60 F₂₅₄, ethyl acetate/hexane 1:1) indicates consumption of starting material. For scale‑up, a 2 M lithium hydroxide solution in THF‑water (4:1) at 0 °C provided a cleaner profile with the same selectivity, as the larger Li⁺ cation diminishes nucleophilic attack on the peptide backbone.
When the building block is incorporated into Fmoc‑strategy solid‑phase peptide synthesis, the Boc group offers a second dimension of orthogonal protection. The amine remains fully protected during repetitive deprotection cycles of the Fmoc group with 20 % piperidine in DMF (two treatments of 5 min each), and no premature loss of the Boc group is detectable by the Kaiser test or by monitoring dibenzofulvene–piperidine adduct formation. Coupling of the free C‑4 hydroxyl to a growing peptide chain—for example, through esterification with a Fmoc‑amino acid using DIC/DMAP (0.1 equiv) in dichloromethane—proceeds without appreciable racemisation when the temperature is kept at 0–5 °C. In one campaign targeting an O‑acylated hexapeptide on a PEG‑based resin, the final product exhibited <0.2 % of the D‑epimer at the hydroxyproline residue as verified by chiral GC‑FID analysis of the hydrolysed and derivatised amino acid mix (Chirasil‑L‑Val column, 25 m × 0.25 mm, temperature programme 50–200 °C). After global TFA cleavage of the peptide from the resin, the methyl ester was retained on the C‑terminus and could be utilised as a latent handle for late‑stage hydrazinolysis or direct aminolysis with ethylenediamine at 40 °C, providing a chemoselective route to peptidomimetic conjugates without isolating the free acid intermediate.
The (2S,4R)‑configured hydroxyproline methyl ester tolerates coupling reagents based on 1‑hydroxybenzotriazole (HOBt) and 7‑aza‑1‑hydroxybenzotriazole (HOAt) as well as the uranium salts HBTU and HATU, but when HBTU is employed at stoichiometric equivalency in the presence of N,N‑diisopropylethylamine, the formation of a tetramethylguanidinium side‑product is observed at levels of 0.5–1.0 % if the pre‑activation period exceeds 10 min. This side reaction is minimised by pre‑activating the protected amino acid with HATU and 2.5 equiv of collidine in DMF for 3 min at -10 °C before adding the resin‑bound amine. Exposure of the completed resin‑bound peptide to DBU (2 % v/v in DMF) for Fmoc removal is incompatible with the methyl ester when the contact time exceeds 30 min, as the DBU‑mediated transesterification yields the corresponding benzyl ester if benzyl alcohol is present as a scavenger; substituting with piperidine remedies this sensitivity. Storage of the neat compound at +4 °C under argon in amber glass vials maintains purity above 99.0 % for at least 24 months, whereas long‑term storage at ambient temperature and uncontrolled humidity results in hydrolytic ring‑opening of the pyrrolidine after 12–18 months, flagged by the appearance of a brown discolouration and a new carbonyl resonance at 1732 cm⁻¹ in the FT‑IR spectrum indicative of an acyclic ester.