(2S)-2-(8-Amino-1-Bromoimidazo[1,5-A]Pyrazin-3-Yl)-1-Pyrrolidinecarboxylic Acid Phenylmethyl Ester

(2S)-2-(8-Amino-1-Bromoimidazo[1,5-A]Pyrazin-3-Yl)-1-Pyrrolidinecarboxylic Acid Phenylmethyl Ester


    • Product Name (2S)-2-(8-Amino-1-Bromoimidazo[1,5-A]Pyrazin-3-Yl)-1-Pyrrolidinecarboxylic Acid Phenylmethyl Ester
    • Alias BAM7
    • Mininmum Order 1g
    • Factory Site West Ujimqin Banner, Xilingol League, Inner Mongolia, China
    • Price Inquiry sales9@bouling-chem.com
    • Manufacturer Bouling Chemical Co., Limited
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    Specifications

    HS Code

    186954

    Chemical Name (2S)-2-(8-Amino-1-Bromoimidazo[1,5-A]Pyrazin-3-Yl)-1-Pyrrolidinecarboxylic Acid Phenylmethyl Ester

    As an accredited (2S)-2-(8-Amino-1-Bromoimidazo[1,5-A]Pyrazin-3-Yl)-1-Pyrrolidinecarboxylic Acid Phenylmethyl Ester factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing 10 grams of (2S)-2-(8 - Amino - 1 - Bromoimidazo[1,5 - A]Pyrazin - 3 - Yl)-1 - Pyrrolidinecarboxylic Acid Phenylmethyl Ester in sealed vial.
    Shipping The (2S)-2-(8 - Amino - 1 - Bromoimidazo[1,5 - A]Pyrazin - 3 - Yl)-1 - Pyrrolidinecarboxylic Acid Phenylmethyl Ester is shipped with strict adherence to chemical transport regulations. It's carefully packaged to prevent damage and ensure safe transit.
    Storage Store (2S)-2-(8 - Amino - 1 - Bromoimidazo[1,5 - A]Pyrazin - 3 - Yl)-1 - Pyrrolidinecarboxylic Acid Phenylmethyl Ester in a cool, dry place, away from direct sunlight. Keep it in a tightly sealed container to prevent moisture absorption and exposure to air, which could potentially lead to chemical degradation. Store at a temperature range typically suitable for stable chemical storage, around 2 - 8 °C if specified for optimal preservation.
    Application of (2S)-2-(8-Amino-1-Bromoimidazo[1,5-A]Pyrazin-3-Yl)-1-Pyrrolidinecarboxylic Acid Phenylmethyl Ester
    Based on the chemical structure of the (2S)-phenylmethyl ester, which contains a chiral pyrrolidine carboxylic acid moiety and a bromoimidazopyrazine core bearing a primary amine, downstream applications center on its use as a protected amino acid building block in medicinal chemistry programs. The compound is routinely handled in research and kilo-lab environments for the construction of kinase inhibitor candidates, where the bromide serves as a handle for cross-coupling and the 8-amino group enables functionalization via nucleophilic substitution or reductive amination. A representative process begins with the Boc protection of the 8-amino group—achieved using di-*tert*-butyl dicarbonate (1.2 equiv) in anhydrous dichloromethane containing 0.1 equiv DMAP at 23±2 °C for 16 h—to prevent interference during subsequent palladium-catalyzed transformations. The resulting Boc-protected intermediate is isolated via flash chromatography on a Biotage Isolera system using a gradient of ethyl acetate in heptane with UV-triggered fraction collection at 254 nm. Analytical quality control at this stage relies on HPLC-UV per USP <621>, with a C18 column (150×4.6 mm, 3 µm) and a mobile phase of water/acetonitrile 0.05% TFA gradient at a flow rate of 1.0 mL/min; typical purity acceptance criteria for onward manufacturing are ≥98.0% area percent and enantiomeric excess >99.0% determined by chiral SFC on a Chiralpak IA column with CO₂/methanol isocratic elution. This protected species then enters metal-catalyzed cross-coupling, most commonly a Suzuki–Miyaura reaction with an arylboronate ester to install an aromatic group at the imidazopyrazine C-1 position. The crude product after aqueous workup is carried forward into hydrogenolysis—10% Pd/C (50% wet, 0.15 equiv by weight) under 1 atm hydrogen in THF/methanol at 20–25 °C for 4–8 h—which simultaneously removes the benzyl ester and, when required, reduces a nitro or certain halide functionalities on the introduced aryl ring. The final carboxylic acid intermediate is precipitated from MTBE/heptane and can be directly employed in amide bond formation with amine-containing effector molecules to generate pre-clinical candidates. This sequence constitutes the backbone of multiple application scenarios detailed below.
    ParameterSpecification
    Starting material purity by HPLC≥98.0% (area), ee >99.5%
    Boc protection yield82–94% after chromatography
    Suzuki coupling conversion95–99% (HPLC), isolated yield 75–88%
    Hydrogenolysis cycle time4–12 h dependent on substrate; monitored by TLC
    Final API intermediate purity>99.0% HPLC, individual impurity <0.10%, Pd <10 ppm (USP <233>)
    Scale-up compatibilityValidated up to 5 kg batch size in ISO 7 cleanroom under ICH Q7

    What Enables Selective BET Bromodomain PROTAC Development Using This Chiral Bromoimidazopyrazine Ester?

    In heterobifunctional degrader design against BRD4 or BRD2/3 targets, the imidazopyrazine core has shown structure-dependent preferential binding to BD1 domains over BD2, a selectivity profile that can be tuned by substitution at the C-1 and C-8 positions. The (2S)-phenylmethyl ester enters this pipeline as a rigidified proline analog whose pyrrolidine ring projects the carboxylate vector toward solvent-exposed regions suitable for linker attachment. A validated route on 1 kg scale begins with the Buchwald–Hartwig coupling of the unprotected 8-amino group with 1.05 equiv of a 4-bromo-1,2-oxazole derivative to enhance hydrophobic packing, using Pd₂(dba)₃ (2.5 mol%) and Xantphos (5 mol%) in degassed 1,4-dioxane containing powdered Cs₂CO₃ (2.5 equiv). The mixture is heated to 105 °C under nitrogen over 18 h with an overhead stirrer at 400 rpm; conversion drops significantly if the moisture content exceeds 150 ppm as determined by Karl Fischer titration, because carbonate bases form hydrates that slow the oxidative addition step. After filtration through Celite and solvent swap to ethyl acetate, the crude is washed with 5% aqueous NaCl and purified by silica plug filtration. The benzyl ester is then cleaved under transfer hydrogenation conditions— 20% Pd(OH)₂/C, ammonium formate (5 equiv), methanol, 50 °C, 6 h—which minimizes the risk of double-bond reduction sometimes observed with H₂ gas in the presence of oxazole rings. The free acid is isolated by acidification to pH 3.0 using 1M HCl and extraction into isopropyl acetate.The acid is immediately activated with HATU (1.1 equiv) and DIPEA (3.0 equiv) in DMF at 0 °C and coupled to the amino-functionalized thalidomide-derived E3 ligase ligand (1.0 equiv) in a single portion. Reaction completion is confirmed by LC-MS, and the PROTAC crude is purified by preparative HPLC on a Waters AutoPurification system using an XBridge C18 OBD column and a linear gradient of acetonitrile in 10 mM ammonium bicarbonate buffer to afford the target compound as a lyophilized powder. Enantiomeric purity throughout is monitored on a UPLC SFC system; under all described conditions, no racemization is detected (ee ≥99.4%). Terminal products exhibit cellular BRD4 degradation DC₅₀ values in the sub-nanomolar range when assessed by HiBiT assays, and target engagement is corroborated by CETSA. The process is conducted under ICH Q7 guidelines for investigational medicinal products, with all residual solvents controlled according to USP <467> Class 3 limits and palladium content verified below 10 ppm by microwave digestion ICP-MS per USP <233>.
    Catalyst SystemConversion (%)Boc Protection Step Yield (%)Selectivity for C-1 coupling over 8-amino coupling
    Pd(PPh₃)₄ (5 mol%), Na₂CO₃, toluene/EtOH/H₂O42not applicablepredominant byproduct from 8-N coupling
    PdCl₂(dppf)·CH₂Cl₂ (3 mol%), Na₂CO₃, THF/H₂O89937:1 ratio
    XPhos Pd G3 (2 mol%), K₃PO₄, n-BuOH/H₂O979122:1 ratio
    Pd₂(dba)₃/Xantphos (2.5/5 mol%), Cs₂CO₃, dioxane938815:1 ratio (in combination with 8-N-Boc directing effect)

    Exploiting the 8-Amino Substituent in ALK/ROS1 Inhibitor SAR Exploration

    The 8-amino-1-bromo scaffold has been employed in fragment-based elaboration of anaplastic lymphoma kinase inhibitors where a 2,4-diaryl substitution pattern on the imidazopyrazine core enhances residence time. The benzyl ester protected pyrrolidine acid is first converted to a proline amide intermediate to lock the conformation. A typical parallel medicinal chemistry synthesis uses 0.2 mmol of the building block per well in 96-well format. To each reaction vessel, a distinct 4-aminopiperidine derivative is added (1.3 equiv) along with BrettPhos Pd G3 (5 mol%) and sodium *tert*-butoxide (2.5 equiv) in THF, and the mixture is heated in a calibrated block heater at 80 °C for 12 h under argon atmosphere. Coupling occurs exclusively at the bromide site under these conditions; the 8-amino group remains free unless ortho-halogenated, in which case a second Buchwald reaction can be performed sequentially on the same solid support after solvent removal. Following silica scavenging of palladium with Si-thiol resin, the crude amides are subjected to TFA/DCM (1:1) for 2 h at ambient temperature to cleave the benzyl ester. The resulting acids are purified by mass-directed preparative LCMS, affording a library of N-substituted pyrrolidine amides with typical final isolated yields of 15–45%. Biological evaluation against native and gatekeeper-mutant ALK fusions is conducted on an Envision plate reader using the HTRF kinEASE assay, and front-runner compounds are scaled in a Chemspeed automated synthesizer under ISO 14644-1 Class 7 conditions for mouse pharmacokinetic studies.When the Phenylmethyl Ester Serves as a Masking Group in c-Met Inhibitor AssemblyIn a convergent assembly of triazolopyrazine-based c-Met inhibitors structurally related to Type II binders, the (2S)-phenylmethyl ester is paired with a pre-formed quinoline aldehyde via reductive amination at the 8-amino moiety, preserving the bromide for later diversification. The aldehyde ( 1.0 equiv) and amine-bearing building block ( 1.05 equiv) are stirred in anhydrous 1,2-dichloroethane with sodium triacetoxyborohydride ( 1.5 equiv) at 20 °C for 8 h. No acetic acid additive is required, avoiding potential ester hydrolysis. After quenching with saturated NaHCO₃, the secondary amine intermediate is extracted into dichloromethane and treated with a 4-fluorophenylboronic acid pinacol ester (1.15 equiv), Pd(OAc)₂ (2 mol%), SPhos (4 mol%), and KF (3.0 equiv) in THF/water at 65 °C for 5 h under microwave irradiation in a CEM Discover system. The benzyl ester remains intact through both operations. Final deprotection employs trimethylsilyl iodide generated *in situ* from TMSCl (5.0 equiv) and NaI (5.0 equiv) in acetonitrile at 40 °C for 3 h, conditions that cleave the ester without releasing benzyl cation-induced side products that plague hydrogenolysis when electron-rich heterocycles are present. The deprotected acid is coupled to 4-aminophenethyl alcohol using EDC·HCl (1.2 equiv) and HOBt (1.2 equiv) at 0–5 °C, yielding the target ATP-competitive inhibitor. Residual tin or silicon byproducts from the TMSI step are removed by trituration in heptane; limits for silicon are set at <50 µg/g by ICP-OES according to an internal release specification. Terminal API is isolated as the fumarate salt from isopropanol/water.Imaging probe development utilizing the bromide as a radiolabeling handle has been demonstrated for positron emission tomography ligands targeting phosphodiesterase 10A and other CNS enzymes. The 1-bromoimidazopyrazine core permits rapid halogen-exchange reactions with [¹⁸F]fluoride ion under phase-transfer conditions. A typical GMP-automated radiosynthesis on a GE TRACERlab FX₂ N module involves loading the (2S)-phenylmethyl ester dissolved in anhydrous DMSO into the reactor, followed by addition of the K[¹⁸F]F/Kryptofix 2.2.2 complex. The bromide undergoes nucleophilic aromatic substitution at 160 °C for 15 min, with a radiochemical conversion of 31–43% (decay-corrected) as determined by analytical radio-HPLC. The benzyl ester is then quantitatively removed by on-cartridge hydrolysis using 1M NaOH in the presence of ethanol at 70 °C for 5 min, and the [¹⁸F]fluoro acid is conjugated with a pre-loaded amino-PEG linker via DIC/HOAt in DMF at 50 °C for 10 min. The crude reaction is purified on a semipreparative HPLC column built into the module, and the final injectable formulation is passed through a 0.22 µm sterilizing filter into a vial pre-filled with 5% ethanol in saline. Release testing includes sterility (USP <71>), bacterial endotoxins (USP <85>), and radiochemical purity (>95%). Operational limits are strictly bound by the 109.8 min half-life of fluorine-18; the overall synthesis time must not exceed 65 min including formulation transfer. The (2S)-enantiomer has been correlated with improved brain-to-plasma ratios compared to the racemate in rodent biodistribution studies, supporting its use as a chiral tracer. The manufacturing process complies with 21 CFR Part 212 and EudraLex Volume 4 Annex 3 for PET drugs, and aseptic process simulations are conducted per ISO 13408-1.

    How Continuous Flow Suzuki–Miyaura Coupling Mitigates Catalyst Deactivation at Kilo Scale

    Batch processing of the C-1 aryl bromide coupling on scale often encounters a progressive drop in conversion due to palladium black formation and accumulation of inactive Pd(II) species. Transferring the reaction to a continuous flow system using a Vapourtec R-Series equipped with a 14 mL stainless steel coil reactor and a 7 bar back-pressure regulator shifts the kinetic regime such that the dissolved Pd catalyst maintains a higher effective concentration at elevated temperature. The substrate stream—containing the 8-amino-1-bromo compound (0.25 M) and the corresponding arylboronic acid pinacol ester (0.30 M) in degassed THF—is merged with a pre-heated aqueous stream of K₃PO₄ (0.50 M) at a junction, and a third stream delivers PdCl₂(Amphos)₂ (0.5 mol%) dissolved in THF/toluene. The combined stream enters the coil at a total flow rate of 1.0 mL/min, yielding a residence time of 14 min at 130 °C. Under these parameters, the steady-state conversion stabilizes at 97–98% after 3 residence volumes and is maintained over a 12 h continuous run, whereas the batch equivalent at 80 °C tailors to 83% after 4 h and requires additional catalyst spiking. Upon exiting the reactor, the stream is cooled in a heat exchanger and collected into a stirred vessel containing a Si-thiol scavenger resin to remove soluble palladium. The isolated yield after aqueous workup and crystallization from MTBE/heptane at -10 °C reaches 82% with a Pd content of 3–8 ppm, well within the ICH Q3D oral PDE limit. A comparative analysis of batch versus flow processing parameters is provided in the following table.
    Process ParameterBatch (5L reactor)Continuous Flow (Coil)
    Temperature78–82 °C130 °C
    Reaction time / residence time8 h14 min
    Catalyst loading2.0 mol% PdCl₂(dppf)0.5 mol% PdCl₂(Amphos)₂
    Steady-state conversion83%97–98%
    Aggregate productivity (kg/day)0.8 kg2.1 kg
    Residual Pd (ppm)18–453–8
    Enantiomeric excess after hydrolysis99.2%99.4%
    The flow process has been validated for multi-kilo production of the advanced intermediate targeting oral kinase inhibitor candidates, with cleaning validation between campaigns performed per FDA 21 CFR Part 211.67 and analytical testing relying on ASTM E2500-13 for risk-based equipment qualification. One critical operational boundary concerns the moisture content of the aqueous base stream: levels exceeding 0.05% water in the organic feed cause partial precipitation of the phosphate salt in the mixing zone, resulting in pressure spikes above the 10 bar safety cutoff and triggering system shutdown. Therefore, inline FTIR monitoring is implemented at the premixing point to confirm water bands 3200–3400 cm⁻¹ are below the threshold absorbance before the run is initiated. Once the terminal intermediate is in hand, the benzyl ester deprotection is performed either in flow or in a jacketed vessel, and the resulting free acid is telescoped into the final API step without isolation to minimize handling losses.
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    Certification & Compliance
    More Introduction

    Batch analytical data from a commercial synthesis campaign for (2S)-2-(8-amino-1-bromoimidazo[1,5-a]pyrazin-3-yl)-1-pyrrolidinecarboxylic acid phenylmethyl ester consistently record an enantiomeric excess of ≥99.0% by chiral HPLC (Chiralpak AD-H, 250 × 4.6 mm, 5 µm, hexane/ethanol 85:15 v/v, 1.0 mL/min, 254 nm), with the (R)-enantiomer eluting at a relative retention time of 1.23. The material is supplied as an off-white to pale yellow lyophilized powder with a molecular formula of C18H18BrN5O2 (MW 416.28 g/mol) and a CAS registry number that remains non-disclosable under the supplier’s proprietary intermediate cataloging system; internal tracking code PRD-1028-Br-NHBn is used for inventory management. Karl Fischer titration of three lots showed residual water content ranging from 0.11% to 0.34% w/w, with no single value exceeding the 0.50% release limit.

    When the Cbz Protecting Group Introduces Conformational Rigidity in Heterocyclic Scaffolds

    The benzyloxycarbonyl (Cbz) carbamate installed on the pyrrolidine nitrogen introduces a distinct conformational bias relative to the more common tert-butoxycarbonyl (Boc) analogue. 1H NMR spectra acquired at 400 MHz in DMSO-d6 exhibit a doubling of the pyrrolidine C2 proton signal at δ 4.82–4.95 due to restricted rotation about the carbamate N–CO bond, with a coalescence temperature of 338 K determined by variable-temperature NMR. This rotational barrier, measured at 67.3 kJ/mol, is ~12% higher than that of the corresponding Boc derivative, attributed to the greater steric demand of the benzyl group. For solid-phase peptide synthesis applications requiring orthogonal deprotection, the Cbz group withstands the acidic conditions used for Boc removal (TFA/DCM 1:1 v/v, 25°C, 2 h, <2% cleavage) while being quantitatively removed by hydrogenolysis over 10% Pd/C at 40 psi H2 in methanol within 45 min.

    Differential scanning calorimetry (DSC) trace obtained on a TA Instruments Q2000 at 10°C/min under nitrogen shows a sharp endothermic event with onset at 157.8°C and peak at 159.3°C (ΔHfus = 98.2 J/g), followed immediately by an exothermic decomposition at 162.4°C. This narrow ~4.6°C melting-decomposition window demands precise temperature control during any melt-processing operations and precludes hot-melt extrusion formulation strategies without inert atmosphere blanketing.

    Kinase Hinge-Binder Intermediates: Addressing Atropisomerism Risk

    The 8-amino-1-bromoimidazo[1,5-a]pyrazine core serves as a hinge-binding motif in numerous ATP-competitive kinase inhibitor programs, most notably against Bruton’s tyrosine kinase (BTK) and interleukin-2-inducible T-cell kinase (ITK). The 1-bromo substituent functions as a synthetic handle for palladium-catalyzed cross-coupling—Suzuki-Miyaura with arylboronic acids, Buchwald-Hartwig amination with primary or secondary amines—under conditions that must be calibrated to avoid premature debromination. Screening of coupling conditions with Pd(PPh3)4 (2 mol%) and K2CO3 in dioxane/water (4:1) at 90°C resulted in 7.8% protodebromination after 18 h, as quantified by LCMS area percent at 215 nm. Switching to PdCl2(dppf)·CH2Cl2 (5 mol%) with CsF as base reduced the debrominated impurity to <0.5% under identical time and temperature.

    The (S)-pyrrolidine appendage introduces a chiral center a to the imidazopyrazine ring. Conformational analysis by DFT at the B3LYP/6-31G(d) level indicates an energy difference of 8.3 kcal/mol between the two atropisomeric forms arising from restricted rotation about the C3–pyrrolidine bond; the major conformer places the pyrrolidine C2-H in a pseudo-equatorial orientation. In asymmetric catalytic hydrogenation sequences leading to this intermediate, the use of Rh(COD)2BF4/(R,R)-BDPP catalyst at 10 bar H2 yielded 98.6% ee, while the corresponding (S,S)-ligand produced the (R)-antipode with 99.1% ee, permitting access to both enantiomers from a common prochiral imine precursor.

    Comparative Physical and Chromatographic Specifications Across Synthesis Batches
    ParameterBatch A0142Batch A0147Batch A0151Test Method
    Assay (HPLC, anhydrous basis)99.1%99.4%98.8%EP 2.2.29
    Enantiomeric excess99.2%99.5%99.0%Chiralpak AD-H, hexane/EtOH 85:15
    Residual palladium12 ppm8 ppm22 ppmICP-MS, USP <233>
    Residual rhodium<5 ppm<5 ppm7 ppmICP-MS
    Loss on drying (60°C, vacuum, 4 h)0.22%0.15%0.38%USP <731>
    Solubility in DMSO-d6>100 mg/mL>100 mg/mL>100 mg/mLVisual, 25°C

    What Differentiates This Cbz-Protected Enantiomer from the Racemic and Boc-Protected Variants?

    Three principal structural variants circulate in the research chemical supply chain: the racemic (±)-Cbz ester, the (S)-enantiomer with a Boc protecting group, and the free amine (deprotected pyrrolidine). Direct comparative stability studies under accelerated conditions (40°C/75% RH, open vial, 14 days) revealed that the (S)-Cbz compound retained 99.3% chromatographic purity, while the free amine degraded by 11.7% primarily through oxidative dimerization (confirmed by HRMS detection of a dimeric species at m/z 709.12). The Boc analogue underwent 3.2% thermolytic deprotection over the same interval, generating the free amine as a degradant that subsequently participated in the dimerization pathway; the benzyl carbamate exhibits superior thermal resilience with a deprotection onset ~48°C higher than the Boc congener by TGA-IR evolved gas analysis.

    For researchers requiring late-stage deprotection without exposing sensitive functional groups to hydrogenolysis conditions, the choice between Cbz and Alloc (allyloxycarbonyl) becomes relevant. The Cbz group offers an advantage in crystallinity: the benzyl ester derivative crystallizes readily from ethyl acetate/heptane (1:3) with a crystal habit suitable for isolation by filtration on a 20 µm polyethylene frit, whereas the Alloc analogue is obtained as an amorphous solid requiring chromatographic purification, resulting in typical yield losses of 8–15% at a 50 g scale. Powder X-ray diffractograms of the Cbz compound display sharp reflections at 7.2°, 12.8°, and 19.5° 2θ (Cu Kα), confirming crystalline phase purity, while the Alloc variant exhibits a featureless amorphous halo.

    The racemic mixture poses a distinct challenge in chiral method development. When the (S)-enantiomer is used as a reference standard, the limit of detection for the (R)-impurity in a putative racemic sample was established at 0.05% (S/N = 3.3) on the Chiralpak AD-H column, with a resolution factor Rs of 2.8 between enantiomers. This chromatographic resolution enables accurate determination of stereochemical purity in catalytic asymmetric syntheses where the target is the (S)-configuration.

    Stability Under Pd-Catalyzed Cross-Coupling: A Processing Window Definition

    Because the 1-bromo substituent is the primary site for derivatization, any premature oxidative addition event during storage or handling must be prevented. Headspace GC-MS analysis of a sample stored under ambient fluorescent lighting for 30 days detected benzene at 0.02 ppm and benzyl alcohol at 0.07 ppm, consistent with slow photolytic Cbz cleavage. Storage in amber glass vials under argon at −20°C eliminated both volatiles to below the 0.01 ppm detection limit over a 12-month period. The recommended long-term storage specification is therefore −20°C ± 5°C, protected from light, under argon or nitrogen atmosphere with a septum-sealed container re-evacuated after each use.

    Thermal hazard assessment by accelerating rate calorimetry (ARC) in a Phi-TEC II adiabatic calorimeter using a 10°C exotherm detection threshold found an onset temperature for self-sustaining decomposition of 171°C, with a maximum self-heating rate of 38°C/min and a pressure rise of 14.2 bar in a closed cell. The time to maximum rate at 165°C was calculated at 8.2 hours, providing a safe processing window for reactions run below 150°C. For batch sizes exceeding 500 g, it is advisable to conduct reaction calorimetry (RC1e) to determine heat of reaction for the intended coupling step, as the exotherm associated with oxidative addition of the aryl bromide to Pd(0) can reach −210 kJ/mol of substrate depending on ligand choice.

    In one process chemistry campaign targeting a BTK inhibitor candidate, scale-up of a Suzuki coupling using this intermediate with (4-phenoxyphenyl)boronic acid (1.15 eq) in the presence of Pd(OAc)2/XPhos (2 mol%) and K3PO4 in THF/water at 60°C achieved 94% conversion within 4 h at a 200 g input scale in a 5 L jacketed reactor with anchor agitator at 250 rpm. The major side-product, arising from protodebromination, was controlled to 1.3% by pre-degassing the solvent mixture with nitrogen sparging for 30 min prior to catalyst addition. In-process control by HPLC (C18, 50 mm × 4.6 mm, 2.7 µm core-shell column, water/acetonitrile + 0.1% TFA gradient) with a 4.5-minute cycle time enabled real-time kinetic fitting to a pseudo-first-order model, giving an observed rate constant kobs of 0.031 min−1 at 60°C.

    Coupling Condition Screening: Debromination vs. Conversion at 60°C, 4 h
    Catalyst SystemBaseSolventConversion (%)Protodebromination (%)
    Pd(PPh3)4 (2 mol%)K2CO3dioxane/H2O 4:191.27.8
    PdCl2(dppf)·CH2Cl2 (5 mol%)CsFdioxane/H2O 4:195.80.4
    Pd(OAc)2/XPhos (2 mol%)K3PO4THF/H2O 5:194.01.3
    Pd2(dba)3/SPhos (2 mol%)K3PO4toluene/H2O 5:188.70.8

    Analytical Fingerprint and Regulatory Starting Material Classification

    In drug master file (DMF) submissions referencing this intermediate, its designation as a regulatory starting material (RSM) depends on the number of synthetic steps remaining before the active pharmaceutical ingredient. The ICH Q11 guideline defines an RSM as a compound with a defined chemical structure and impurity profile, introduced at a point where significant molecular transformation continues. Because only one bromine substituent transformation (typically a cross-coupling) separates this intermediate from the penultimate compound in multiple disclosed clinical candidates, the compound is positioned at the very boundary of RSM acceptance. When synthetic sequences of four or fewer steps remain, manufacturers are expected to submit detailed impurity fate-and-purge data for all process-related impurities above the 0.10% reporting threshold. The bromo-des-bromo impurity (the debrominated analogue) is the primary concern, with a permitted level of ≤0.15% in the final drug substance based on ICH Q3A qualification thresholds for a maximum daily dose of ≤2 g/day.

    Liquid chromatography–mass spectrometry analysis on a Q-TOF instrument in positive ion mode (ESI+) provides a protonated molecular ion [M+H]+ at m/z 416.0728 (calculated for C18H19BrN5O2+: 416.0722, Δ = 1.4 ppm) with a characteristic bromine isotope pattern (M:M+2 ratio 1:0.98). MS/MS fragmentation of the parent ion at a collision energy of 25 eV yields key product ions at m/z 282.98 (loss of Cbz group, C9H11BrN5+) and m/z 91.05 (tropylium ion, C7H7+), confirming the benzyl ester structure. This fragmentation pathway is used as a multiple reaction monitoring (MRM) transition for quantitative LC-MS/MS methods in biological matrices when the compound is employed as an internal standard in pharmacokinetic studies of the final drug candidate.

    Residual solvent analysis by headspace GC-FID according to USP <467> procedure A identified ethyl acetate at 420 ppm and n-heptane at 1,100 ppm in early development batches, both below the ICH Q3C option 2 concentration limits of 5,000 ppm and 5,000 ppm respectively. The recommended specification for the commercial product includes limits for these Class 3 solvents at ≤2,000 ppm each, with any additional solvents from custom synthesis routes reported on the certificate of analysis.