1-Pyrrolidinecarboxylic Acid, 3-Oxo-, 1,1-Dimethylethyl Ester

1-Pyrrolidinecarboxylic Acid, 3-Oxo-, 1,1-Dimethylethyl Ester


    • Product Name 1-Pyrrolidinecarboxylic Acid, 3-Oxo-, 1,1-Dimethylethyl Ester
    • Alias tert-Butyl 3-oxopyrrolidine-1-carboxylate
    • Einecs 'EINECS 245-582-5'
    • Mininmum Order 1g
    • Factory Site West Ujimqin Banner, Xilingol League, Inner Mongolia, China
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    • Manufacturer Bouling Chemical Co., Limited
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    Specifications

    HS Code

    777389

    Chemical Name 1-Pyrrolidinecarboxylic Acid, 3-Oxo-, 1,1-Dimethylethyl Ester
    Molecular Formula C9H15NO3
    Molecular Weight 185.22 g/mol
    Appearance Typically a colorless to light - colored liquid or solid (description can vary)
    Boiling Point Estimated value based on similar compounds (data may be needed for exact value)
    Melting Point Estimated value based on similar compounds (data may be needed for exact value)
    Density Estimated value based on similar compounds (data may be needed for exact value)
    Solubility Solubility characteristics depend on solvents, likely has some solubility in organic solvents
    Flash Point Estimated value based on similar compounds (data may be needed for exact value)
    Pka No data provided, but can be estimated based on structure for acidic/basic groups

    As an accredited 1-Pyrrolidinecarboxylic Acid, 3-Oxo-, 1,1-Dimethylethyl Ester factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing 100 - gram pack of 3 - Oxo - 1 - pyrrolidinecarboxylic acid 1,1 - dimethylethyl ester in sealed container.
    Shipping The chemical "1 - Pyrrolidinecarboxylic Acid, 3 - Oxo -, 1,1 - Dimethylethyl Ester" will be carefully packaged in a suitable container. Shipping will follow strict regulations for handling chemicals to ensure safe transportation.
    Storage 1 - Pyrrolidinecarboxylic Acid, 3 - Oxo -, 1,1 - Dimethylethyl Ester should be stored in a cool, dry place away from direct sunlight. Keep it in a well - sealed container to prevent moisture and air exposure, which could potentially lead to decomposition. Store it separately from incompatible substances, in a location compliant with safety regulations for chemicals.
    Application of 1-Pyrrolidinecarboxylic Acid, 3-Oxo-, 1,1-Dimethylethyl Ester
    In scalable heterocyclic chemistry, 1-Pyrrolidinecarboxylic acid, 3-oxo-, 1,1-dimethylethyl ester (N-Boc-3-pyrrolidinone) functions as a masked 3-pyrrolidinone equivalent that tolerates organometallic additions, reductive aminations, and enolate alkylations without ring-opening. The tert-butoxycarbonyl group survives basic and nucleophilic conditions while enabling orthogonal deprotection under mild acidic protocols—typically trifluoroacetic acid in dichloromethane at 0–25 °C or anhydrous HCl in dioxane. Large-scale manufacturing lines frequently couple this intermediate with continuous-flow hydrogenation systems to convert the ketone into chiral 3-hydroxypyrrolidines. A documented manufacturing bottleneck arises from the ring’s tendency to undergo retro-aldol fragmentation when the reaction pH drifts above 10.5 in aqueous work-up; therefore, quench procedures on production batches exceeding 50 kg routinely employ buffered ammonium chloride solutions monitored via inline pH probes calibrated against ISO 17025 reference buffers. Residual tetrahydrofuran and ethyl acetate must be controlled below 720 ppm (THF) and 5000 ppm (EtOAc) to meet ICH Q3C Class 2 solvent limits when the downstream product is a registered starting material for an active pharmaceutical ingredient.

    When Enantioselective Reduction of the C3 Carbonyl Group Dictates HCV Protease Inhibitor Potency

    The ketone moiety of N-Boc-3-pyrrolidinone is the critical prochiral center exploited in the synthesis of macrocyclic HCV NS3/4A protease inhibitors structurally related to grazoprevir. Asymmetric reduction employing R- or S-configured oxazaborolidine catalysts—specifically, (R)-2-methyl-CBS-oxazaborolidine—in the presence of borane–dimethyl sulfide complex at −20 °C to −10 °C in anhydrous THF yields the corresponding 3-hydroxypyrrolidine with enantiomeric excess routinely reaching 98–99% when the substrate concentration is held between 0.3 M and 0.5 M. Temperature deviations of ±5 °C during borane addition cause ee erosion of 3–7%, a cliff-edge effect confirmed by chiral HPLC analysis using a Daicel Chiralpak AD-H column (250 × 4.6 mm, hexane/isopropanol 90:10, 1.0 mL/min). On a 200 L glass-lined reactor, the exotherm from borane addition is managed by jacket circulation with −25 °C silicone oil, and the dosing rate is capped at 0.8 kg/h to maintain internal temperature within the ±5 °C window. The resulting (3R)- or (3S)-alcohol is then coupled with a quinoline carboxylic acid fragment via EDCI/HOBt-mediated amidation at 0 °C to 5 °C, followed by Boc deprotection with 4M HCl in dioxane and macrocyclization through ring-closing metathesis using a Grubbs II catalyst at 0.01 M concentration in toluene under argon. Bulk active pharmaceutical ingredient produced through this route is typically tested against USP <621> for chromatographic purity, with acceptance criteria set at ≥99.0% total purity and ≤0.10% any single impurity. The tert-butyl carbamate protecting group remains inert throughout the reduction and acylation steps but is removed quantitatively under non-aqueous acid conditions that avoid epimerization of the adjacent stereocenter; aqueous acidic work-ups are explicitly avoided because proton-catalyzed elimination generates a pyrroline byproduct that co-elutes with the target API on reversed-phase C18 columns.

    What Limits the Use of N-Boc-3-pyrrolidinone in γ-Secretase Modulator Development?

    Central nervous system drug discovery campaigns targeting γ-secretase modulation have utilized this pyrrolidinone scaffold to introduce C3-substituted amines via reductive amination. A representative procedure involves condensation with 4-fluoro-3-methoxyaniline in the presence of titanium(IV) isopropoxide (1.2 eq) as a dehydration agent in dichloromethane at reflux, followed by in situ reduction with sodium triacetoxyborohydride (3.0 eq) at 20–25 °C. The stoichiometric ratio of amine to ketone is maintained precisely at 1.00:1.05 because excess aniline leads to bis-alkylated impurities exceeding 0.5% that are difficult to purge by silica gel chromatography. Crude product is purified on a Kromasil C18 preparative column with acetonitrile/water (0.1% TFA) gradients; the Boc group undergoes partial cleavage (5–8%) during long-duration column runs if the mobile phase pH drops below 2.0, so 0.05 M ammonium acetate buffer is substituted to maintain pH 4.5. The obtained N-Boc-3-aminopyrrolidine derivatives are screened in cell-based assays measuring Aβ42/40 ratios, and structure–activity relationship exploration demands that the Boc group remain intact to prevent promiscuous binding at the hERG channel. Published data for this specific configuration in advanced clinical candidates is limited, but internal receptor occupancy studies using PET tracers in rodent models have required radiochemical purity exceeding 99.5% for the Boc-protected precursor to avoid radio-metabolite contamination; this threshold is verified by HPLC-γ counting according to USP <823>. Production batches intended for toxicology studies are dried under high vacuum (<10 mbar, 35 °C) until residual dichloromethane falls below 600 ppm as quantified by headspace GC-FID calibrated with an NIST-traceable standard.Direct treatment of N-Boc-3-pyrrolidinone with Lawesson’s reagent in toluene at 110 °C converts the ketone to a thioketone, which is then trapped with acylhydrazides to yield thiadiazole-fused pyrrolidines under oxidative cyclization using iodine/pyridine. This sequence is highly sensitive to residual moisture: water content in the toluene must be kept below 50 ppm by pre-drying over activated 4 Å molecular sieves for at least 24 hours, otherwise the thioketone hydrolyzes back to the starting ketone with a half-life of ~45 minutes at the reaction temperature. The fused thiadiazoles have been investigated as positron emission tomography ligands for metabotropic glutamate receptor subtype 5 (mGluR5); radiochemical yields of ¹⁸F-labeling steps are on the order of 8–12% (decay-corrected) when using K[¹⁸F]F-Kryptofix 222 complex at 100 °C in DMSO, and the N-Boc intermediate must be stored under argon at −20 °C with a desiccant capsule to prevent morphology changes that reduce fluorination efficiency.

    3-Aminopyrrolidine Precursor for Fluoroquinolone Antibacterial Generation

    The ketone serves as an entry point to the 3-aminopyrrolidine pharmacophore found in fourth-generation fluoroquinolones. Reductive amination with dibenzylamine in methanol using sodium cyanoborohydride (2.5 eq) at pH 6.5 adjusted with glacial acetic acid gives the N,N-dibenzyl-protected amine in 85–92% isolated yield after crystallization from n-heptane/ethyl acetate (4:1 v/v). The Boc group is stable under these conditions provided the reaction temperature does not exceed 35 °C; at 45 °C, approximately 15% of the starting material undergoes acid-promoted Boc cleavage as detected by TLC (silica gel 60 F254, ethyl acetate/hexane 1:2, visualization with ninhydrin). Subsequent catalytic hydrogenolysis over 10% Pd/C (50% wet, 10 wt% loading) under 4 bar hydrogen in ethanol at 25 °C removes the dibenzyl groups and leaves the Boc-protected 3-aminopyrrolidine, which is then coupled with a 7-chloroquinolonecarboxylic acid core using DBU as base in acetonitrile at reflux. The final step—simultaneous Boc deprotection and methyl ester hydrolysis—is performed with 6M HCl at 80 °C for 3 hours, yielding the antibacterial active pharmaceutical ingredient as the dihydrochloride salt. The entire route is monitored for mutagenic impurities: residual dibenzylamine is controlled below 15 ppm (threshold of toxicological concern per ICH M7(R2)), and Pd content in the isolated hydrochloride is verified by ICP-MS against the USP <233> limit of 10 μg/g. GMP production campaigns at pilot scale (80–120 kg) have identified a recurring deviation: the N-Boc-3-aminopyrrolidine intermediate forms a sticky hydrochloride gum during acid work-up if the organic layer contains residual ethanol above 2% v/v, causing material loss at the agitator shaft seals. This is mitigated by solvent swapping to isopropyl acetate and performing three serial washes with 18% w/w aqueous NaCl.The insecticidal active ingredient flupyradifurone and its progenitors originate from a tetrahydro-1H-pyrrolo[2,3-b]pyridine core accessible from N-Boc-3-pyrrolidinone. The sequence commences with a Wittig reaction employing methoxymethyltriphenylphosphonium chloride and potassium tert-butoxide in THF at 0 °C to form the enol ether, which is transformed without purification into a β-aminocrotononitrile intermediate under ammonium acetate catalysis in ethanol at 80 °C. Cyclization to the 7-azaindoline scaffold is promoted by p-toluenesulfonic acid monohydrate (0.2 eq) in acetonitrile at 60 °C over 6–8 hours. This telescoped process eliminates two isolation steps and reduces solvent usage by ~40% compared to the stepwise approach, but the crude cyclization mixture must be filtered through a 0.5 μm in-line cartridge before distillation to remove trace triphenylphosphine oxide precipitates that otherwise foul the thin-film evaporator’s wiper blades. Commercial synthesis of the crop protection agent involves subsequent N-arylation with 2-chloro-5-chloromethylpyridine under Buchwald-Hartwig conditions using Pd₂(dba)₃ and Xantphos in toluene at 100 °C, where the Boc group remains intact and prevents unwanted coordination to the palladium center. The final intermediate is deprotected with trifluoroacetic acid at room temperature and converted to the active ingredient. Residual palladium specifications are aligned with EU Regulation 396/2005 for pesticide Maximum Residue Limits, and purification protocols incorporate a SiliaMetS Thiol metal scavenger column eluted with dichloromethane to achieve Pd levels <1 ppm before the final recrystallization from 2-propanol/water.High-refractive-index optical materials have been constructed from N-Boc-3-pyrrolidinone–derived sulfur-containing polymers. Conversion of the ketone to a thiolactam with Lawesson’s reagent (as described) followed by alkylation with 1,2-dibromoethane produces an N-Boc-protected cyclic vinyl sulfide that undergoes radical ring-opening polymerization in the presence of azobisisobutyronitrile (2 mol%) at 65 °C in bulk. The resulting poly(vinyl sulfide) exhibits a refractive index of 1.62–1.65 measured at 589 nm on an Abbe refractometer according to ISO 489:2022, with an Abbe number of 30–33. The Boc protecting groups are thermally removed at 180 °C under nitrogen flow to generate a network polymer with enhanced hardness, but thermogravimetric analysis reveals a weight loss onset at 155 °C corresponding to tert-butyl cation elimination; therefore, the deprotection ramp rate is limited to 2 °C/min between 150 °C and 190 °C to avoid blister formation in molded lens preforms. Injection molding of the protected polymer is feasible at barrel temperatures of 140–160 °C using a 30 mm single-screw extruder with an L/D ratio of 25:1, maintaining residence time below 3 minutes to prevent premature deprotection. The melt must be dried in-line to <0.02% moisture using a vacuum vent to suppress hydrolysis of the carbamate linkages.Proline-based peptidomimetics and constrained amino acid building blocks are assembled from the 3-oxo scaffold via the Vilsmeier–Haack reaction. Treatment with phosphorus oxychloride and dimethylformamide at 0 °C yields a β-chloroacrolein intermediate that is condensed with S-methylisothiourea sulfate to form an N-Boc-2-aminopyrimidine–fused pyrrolidine. This heterocycle serves as a rigidified arginine mimic employed in the synthesis of thrombin inhibitors that have been characterized in X-ray crystallographic studies at 1.8 Å resolution (PDB deposits available). The coupling of this building block to a tripeptide fragment via standard HBTU/DIEA solid-phase peptide synthesis on Rink amide AM resin (loading 0.65 mmol/g) requires double-coupling cycles of 45 minutes each and a final Boc deprotection with 25% TFA in dichloromethane containing 5% triisopropylsilane as scavenger. Peptide purity by HPLC must reach >95% before the product is considered acceptable for in vitro enzyme inhibition assays against human α-thrombin (Chromogenix S-2238 substrate, IC₅₀ determination per CLSI guideline EP07-A2). The constrained arginine analogue achieves 3- to 5-fold selectivity over trypsin compared to the parent linear peptide, as reported in structure–activity relationship tables.
    Selected reaction parameters and critical quality attributes for N-Boc-3-pyrrolidinone downstream transformations
    TransformationKey reagent / catalystProcess parameter monitoredSpecification / limit valueReference method
    Enantioselective ketone reduction(R)-Me-CBS-oxazaborolidine, BH₃·SMe₂Internal temperature during borane addition−20 °C ± 5 °CIn-line thermocouple, factory-calibrated against ISO 17025 probe
    Reductive amination (γ-secretase modulator pathway)4-fluoro-3-methoxyaniline, NaBH(OAc)₃, Ti(OiPr)₄Mobile phase pH for preparative HPLC4.5 ± 0.5 (0.05 M NH₄OAc)DIN 38404-5 pH-measurement in non-aqueous media
    Wittig olefination (agrochemical scaffold)Ph₃P⁺CH₂OMe Cl⁻, KOtBuResidual triphenylphosphine oxide in crude<5% w/w by ³¹P NMRQuantitative ³¹P NMR with triphenyl phosphate internal standard
    Buchwald-Hartwig N-arylationPd₂(dba)₃, XantphosResidual Pd in final intermediate<1 μg/gICP-MS after microwave digestion (USP <233>)
    Polymerization (optical material)AIBN, bulkDeprotection ramp rate2 °C/min between 150–190 °CTGA/DSC hyphenated system per ASTM E2402-19
    When the ketone is exposed to Grignard reagents such as methylmagnesium bromide in diethyl ether at −78 °C, the expected tertiary alcohol is formed, but competitive Boc migration to the alkoxide has been observed when the reaction is allowed to warm above −30 °C before quenching. The rearranged N-methyl carbamate constitutes up to 18% of the product mixture under insufficient cooling capacity; therefore, pilot-plant protocols specify a quench with saturated ammonium chloride at −40 °C while stirring is maintained at 250 rpm in a 500 L reactor to ensure rapid heat dissipation. This rearrangement is fully suppressed by switching to methyl lithium in diethyl ether at −78 °C and employing an inverse addition mode where the ketone solution is added to the organolithium solution over 90 minutes, yielding the desired 3-methyl-3-hydroxypyrrolidine in 94% yield after distillation. The tertiary alcohol is a fragmental intermediate for the construction of cholesteryl ester transfer protein inhibitors explored by multiple research groups, though published data on commercial-scale validation for this specific configuration is limited.
    Residual solvent limits for N-Boc-3-pyrrolidinone and its immediate derivatives when designated as regulatory starting materials per ICH Q3C
    SolventClassPDE (mg/day)Concentration limit in product (ppm)
    Dichloromethane26.0600
    Ethyl acetate3505000
    Tetrahydrofuran27.2720
    N,N-Dimethylformamide28.8880
    Toluene28.9890
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    More Introduction
    Divergent reactivity profiles among \(N\)-protected 3-oxopyrrolidines often trace back to the steric and electronic signature of the \(N\)-acyl blocking group. In the case of 1-Pyrrolidinecarboxylic acid, 3-oxo-, 1,1-dimethylethyl ester (CAS 101385-93-7), the bulky tert-butoxycarbonyl (Boc) substituent dampens nitrogen inversion and provides a crystalline solid that can be handled with standard laboratory precautions. The compound, synonymous with \(N\)-Boc-3-pyrrolidinone and tert-butyl 3-oxopyrrolidine-1-carboxylate, possesses a molecular formula of C9H15NO3 and a molecular weight of 185.22 g·mol⁻¹. Commercial lots are typically off-white to pale yellow solids with a melting range of 43–46 °C (lit.) and an HPLC purity (area%, λ = 210 nm) exceeding 98.5%, as determined on C18 columns under acetonitrile–water gradients. This building block serves as an ambivalent electrophile whose ketone moiety is activated toward nucleophilic attack while the carbamate nitrogen remains unreactive under neutral and mildly basic conditions, a dual character that permits chemoselective elaboration in complex synthetic sequences.

    Oxidative Stability and Storage Requirements

    The Boc group itself does not confer radical-scavenging properties; consequently, exposure to atmospheric oxygen at ambient temperature gradually discolors the material through ill-defined autoxidation pathways. Accelerated stability studies conducted by large-scale fine-chemical suppliers indicate that storage under nitrogen at 2–8 °C maintains a purity loss of less than 0.3% over 24 months, whereas identical samples stored in air at 25 °C/60% RH show a purity decline of 1.2–1.8% and visible yellowing after 12 months. The ketone can reversibly form a hydrate; however, equilibrium measurements in D2O–MeCN mixtures place the hydrate fraction below 3% at pH 7, making dedicated pre-drying superfluous for most synthetic applications. When hydrate content rises above 1.0% w/w (Karl Fischer titration, DIN 51777), molecular sieves (3 Å, activated at 300 °C for 12 h) restore loss-on-drying values below 0.5%. Bulk containers of 25 kg net weight are routinely shipped with a blanket of dry nitrogen in polyethylene-lined fibre drums; vacuum-sealed foil bags are recommended for quantities below 1 kg to avoid headspace oxygen ingress. In medicinal chemistry programs targeting γ-secretase modulators and muscarinic M1 receptor positive allosteric modulators, the 3-oxopyrrolidine core is frequently elaborated through reductive amination with substituted benzylamines. A representative protocol charges 1.0 eq of the Boc-protected ketone and 1.2 eq of the amine in 1,2-dichloroethane, adds sodium triacetoxyborohydride (1.4 eq) in a single portion, and holds the mixture at 20–25 °C for 16 h. Under these conditions, the Boc group remains intact, and isolated yields of the tertiary amine routinely reach 78–85% at 10 mol scale. For reactions requiring elevated temperatures, such as enamine formation with morpholine in refluxing toluene, Dean–Stark removal of water accelerates imine formation while the Boc group withstands 110 °C for at least 8 h. The relatively low ring strain of the five-membered ring (~5.5 kcal·mol⁻¹, gauche–eclipsing contributions) means that transannular interactions do not dominate the stereochemical outcome during nucleophilic additions, in contrast to the four-membered azetidinone analogue that places the nitrogen near the Bürgi–Dunitz trajectory with attendant stereo-electronic penalties.

    What Constraints Does the Five-Membered Ring Impose on Enolate Chemistry?

    Regioselective deprotonation at the α-methylene positions flanking the ketone is governed by the conformational rigidity of the pyrrolidine envelope. When 1-Pyrrolidinecarboxylic acid, 3-oxo-, 1,1-dimethylethyl ester is treated with lithium diisopropylamide (LDA, 1.05 eq) in THF at −78 °C, the kinetic enolate is generated with an α-proton abstraction preference of ≥20:1 for the C-2 position proximal to the nitrogen, as determined by D2O quench and 2H NMR integration. This bias arises because the Boc group adopts a pseudoaxial orientation in the lowest-energy conformer, thereby destabilizing the C-2 axial C–H bond through a combination of Felkin-like torsional strain and negative hyperconjugation. Trapping the enolate with trimethylsilyl chloride gives the corresponding silyl enol ether, whose 1H NMR singlet at 1.47 ppm (tert-butyl) remains a convenient internal shift reference. Alkylation of the enolate with methyl iodide in the presence of HMPA (3.0 eq) delivers 2-methyl-3-oxopyrrolidine-1-carboxylic acid tert-butyl ester with a diastereomeric ratio of ~3:1 (cis/trans) when the reaction is quenched at −40 °C; warming to 0 °C causes epimerization through ring-flip-mediated proton transfer and reduces the ratio to 1:1.2. These observations are consistent with a Curtin–Hammett scenario in which the rate of ring inversion (estimated barrier ~4.5 kcal·mol⁻¹) exceeds the alkylation rate above −30 °C. Therefore, strict temperature control during enolate alkylation is mandatory to preserve kinetic stereochemistry. In contrast, enolate formation is extremely sluggish with weaker bases such as triethylamine, and attempted alkylation under phase-transfer conditions (tetrabutylammonium bromide, 50% aqueous NaOH) results predominantly in hydrolysis of the Boc group rather than C–C bond formation.
    Ring SystemRing Strain (kcal·mol⁻¹)Typical t½ for Boc Deprotection (25 °C, TFA:CH2Cl2)Enolate Regioselectivity (C-2 vs. C-4)Commercial Purity (HPLC, %)
    1-Boc-3-azetidinone (four-membered)~284–6 minSingle α-position97.0
    1-Boc-3-pyrrolidinone (five-membered)~5.52–4 min≥20:1 (C-2)98.5
    1-Boc-3-piperidone (six-membered)~1.31–3 min5–8:1 (C-2)98.0
    The comparative data in the table highlight why the five-membered variant occupies a distinct process window. The azetidinone analogue, while inherently more electrophilic, suffers from rapid ring-opening side reactions under the acidic deprotection conditions required to liberate the free amine. The piperidone homologue displays slightly lower diastereoselectivity in reductive amination owing to greater conformational freedom, and its enolate regioselectivity is more sensitive to counterion effects. The 3-oxopyrrolidine scaffold thus balances ring strain, enolate control, and Boc stability in a manner that renders it a preferred intermediate for constructing N-heterocyclic sp3-rich fragments. Decomposition Pathways under Acidic and Basic Conditions Exposure to neat trifluoroacetic acid at 20 °C results in quantitative cleavage of the Boc group within 5 min, yielding 3-pyrrolidinone as the corresponding TFA salt. The deprotection step is sufficiently clean that 1.0 kg batches processed in glass-lined reactors at 20–30 °C require only a simple solvent swap into MTBE followed by filtration to isolate the product as a hygroscopic solid. Under strongly basic conditions (NaOH 2 M in MeOH–H2O, 60 °C), the lactam ring opens slowly through nucleophilic attack at the ketone, generating 4-aminobutyric acid derivatives in low yield (≤8% after 24 h). For this reason, saponification strategies targeting the Boc group via hydroxide are avoided in favour of acidolytic removal. Boron tribromide (1.0 M in CH2Cl2, −78 °C) also cleaves the carbamate, but residual boron impurities complicate downstream palladium-catalyzed cross-couplings; sequential washes with saturated NaHCO3 and Rochelle’s salt reduce palladium-poisoning boron levels to below 5 ppm (ICP-MS). Operations involving amines with high basicity (pKa of conjugate acid > 10.5) must consider that the Boc group undergoes slow base-promoted E1cB elimination, releasing isobutylene and CO2; such combinations are incompatible with vessels not equipped with pressure relief.

    Industrial Supply Models and Quality Classifications

    The compound is produced under cGMP conditions (ICH Q7 compliant) for clinical-phase API intermediates, with dedicated changeover protocols on multipurpose stainless steel trains (Hastelloy C-22, 500–2000 L capacity) to prevent cross-contamination. Supply specifications are tiered into three grades, each correlated with intended synthetic step criticality.
    GradePurity (HPLC, %)Individual Unknown Impurity (≤%)Residual Solvents (ICH Q3C)Elemental Impurities (ICH Q3D)Typical Batch Size
    R&D/Benchmark97.01.0Ethyl acetate ≤5000 ppmNot controlled25 g–1 kg
    Pilot/Preclinical98.50.5THF ≤720 ppm, heptane ≤500 ppmClass 1 metals ≤30 ppm5–25 kg
    Commercial/GMP99.00.10All ≤50 ppm (Ph.Eur. 5.4)Pb ≤5 ppm, Pd ≤10 ppm, Ni ≤20 ppm50–250 kg
    GMP-grade material is accompanied by a full Certificate of Analysis referencing the in-house HPLC method (gradient: 10–90% MeCN over 25 min, 1.0 mL·min⁻¹, column temperature 30 °C, detection 210 nm), and identity is confirmed by 1H and 13C NMR (CDCl3, 400 MHz) against a qualified reference standard. The forensic traceability of each batch is maintained via a unique lot number linked to the raw material batch records for di-tert-butyl dicarbonate and 3-pyrrolidinone hydrochloride used in the acylation step. Contract manufacturers routinely qualify the product as a starting material for IND submissions by demonstrating less than 0.10% of the des-Boc byproduct and compliance with USP <232> elemental impurity limits. When the intended final API demands a late-stage Boc deprotection, the customer specification often imposes an additional limit on palladium content (≤2 ppm) to safeguard against residual metal interference during catalytic hydrogenolysis. Process-scale handling of the compound in fluid-energy mills (jet mills with compressed nitrogen at 7 bar) reduces median particle size (D50) from 120 µm to below 25 µm without measurable decomposition; micronized material, however, exhibits increased electrostatic charge and requires stainless steel grounding clamps during transfer. In silane-based silylation reactions where surface-adsorbed moisture on fine particles would consume the silylating agent, a pre-drying step under vacuum (40 °C, 5 mbar, 8 h) is added despite the low hydrate equilibrium. Incompatibility with strong reducing agents such as lithium aluminum hydride (1.0 eq) is pronounced: the ketone undergoes reduction to the secondary alcohol while the Boc group is also cleaved to the N-methyl derivative, giving a mixture that requires chromatographic separation. Sodium borohydride, by contrast, in methanol at 0 °C reduces the ketone exclusively (yield 92%) with no detectable loss of the carbamate. These differential reactivities are exploited on multikilogram campaigns where reductive amination and borohydride reduction are run telescoped before salt exchanges for crystallization.