|
HS Code |
356591 |
| Chemical Name | (1S,3Ar,6As)-Octahydrocyclopenta[c]pyrrole-1-carboxylic acid tert-butyl ester oxalate |
As an accredited (1S,3Ar,6As)-Octahydrocyclopenta[C]Pyrrole-1-Carboxylic Acid Tert-Butyl Ester Oxalate factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | 10 - gram vial of (1S,3Ar,6As)-Octahydrocyclopenta[c]pyrrole - 1 - Carboxylic Acid Tert - Butyl Ester Oxalate. |
| Shipping | (1S,3Ar,6As)-Octahydrocyclopenta[c]pyrrole - 1 - carboxylic acid tert - butyl ester oxalate is shipped with strict adherence to chemical transport regulations. Packed in secure containers to prevent leakage, ensuring safe transit to its destination. |
| Storage | (1S,3Ar,6As)-Octahydrocyclopenta[c]pyrrole - 1 - carboxylic acid tert - butyl ester oxalate should be stored in a cool, dry place away from heat and direct sunlight. Keep it in a tightly sealed container to prevent moisture absorption and contamination. Store it separately from incompatible substances, preferably in a well - ventilated chemical storage area to minimize risks. |
What Prevents Racemisation During Acylation of the (1S,3aR,6aS) Scaffold at Production Scale?Incorporation of (1S,3aR,6aS)-octahydrocyclopenta[c]pyrrole-1-carboxylic acid tert-butyl ester oxalate into registered starting materials for HCV NS3/4A protease inhibitors proceeds exclusively through the free amine, generated in situ by deprotonation with 2.2–2.5 equivalents of N-methylmorpholine (NMM) in anhydrous THF at −15 °C to −5 °C immediately prior to coupling. The oxalate salt demands rigorous moisture exclusion: residual water above 0.05% w/w in the solvent system promotes premature Boc cleavage and subsequent diketopiperazine formation, reducing coupling efficiency by 12–18% as measured by HPLC area-percent at 210 nm. Production campaigns on 500 L glass-lined reactors (Pfaudler, DIN 28136) employ molecular sieves (3 Å, 20% w/v slurry in THF) and Karl Fischer titration monitoring every 30 minutes during the activation phase. The activated ester is generated with HATU (1.08–1.15 equivalents relative to the oxalate) at a controlled addition rate of 0.4 kg/min to limit exotherms; reaction calorimetry (Mettler Toledo RC1mx) confirms a total enthalpy of −138 kJ/mol of amine. Regulatory alignment follows ICH Q7 Sections 8.3, 12.1 for process validation and ICH Q11 Section 5.1.1 for starting material justification, with residual palladium and heavy metals controlled to <10 ppm per USP <232>/<233> and nitrosamine risk assessed per EMA/CHMP/428639/2021. The downstream manufacturing sequence—HATU-mediated coupling, aqueous bicarbonate wash, phase separation via disc-stack centrifuge (GEA Westfalia OSE 80, 8,500 rpm), and vacuum distillation to 2.5–3.0 volumes—delivers the dipeptidyl intermediate as a 7–10% w/w solution in isopropyl acetate, which is telescoped directly into the subsequent macrocyclisation step. The terminal drug substance manufactured via this route is a potent NS3/4A protease inhibitor such as glecaprevir (ABT-493) or an authorised generic equivalent, finalised as an immediate-release tablet co-formulated with pibrentasvir meeting USP <2040> dissolution specifications.Within high-containment peptide synthesis suites operating under EU GMP Annex 1 principles, the oxalate salt’s particle size distribution directly influences charging accuracy on automated solid-phase synthesisers. Sieve analysis per ASTM E2651-19 reveals that lot-to-lot variation in d90 from 120 µm to 340 µm causes gravimetric feeder slippage on Coperion K-Tron KT20 loss-in-weight feeders, resulting in dosing drifts of up to 1.8% over 8-hour campaigns. This is mitigated by pre-milling with a Frewitt OscilloWitt sieving mill fitted with a 0.5 mm screen and nitrogen-inerted discharge into double PE bags with aluminium moisture barrier layers. The ensuing Fmoc-SPPS cycles on PEG-based ChemMatrix resin (loading 0.35–0.50 mmol/g) demand 4 equivalents of the free amine relative to resin substitution, with double couplings at 50 °C for 45 minutes each using OxymaPure/DIC activation to minimise aspartimide formation at Asp-Gly motifs present in the designed macrocycle. Preclinical toxicology batches must demonstrate ≤0.10% total epimerisation impurities, quantifiable only by chiral HPLC (Chiralpak IA-3 column, 4.6 × 250 mm, 5 µm; n-hexane/ethanol/TFA 85/15/0.1 v/v/v; flow rate 1.0 mL/min) per the validation protocol described in ICH Q2(R2).
When Constrained Pseudoproline Replacements Demand Oxalate Salt Conversion Prior to Continuous-Flow Peptide AssemblyIn manufacturing cathepsin K inhibitors and related cysteine protease targets, the bicyclic pyrrolidine core functions as a proline surrogate that resorbs conformational flexibility, elevating target affinity by 15- to 40-fold over unsubstituted proline-containing leads. The tert-butyl ester oxalate must be converted to the corresponding Fmoc-amino acid hydrochloride prior to loading onto solid support, a procedure executed under ISO 5/Grade A conditions when intended for parenteral dosage forms. The deprotection sequence — TFA/triisopropylsilane/water (95/2.5/2.5 v/v/v) at 20 °C for 3 hours, precipitation from MTBE, and subsequent Fmoc-OSu derivatisation at pH 8.5–9.0 in dioxane/water — yields the Fmoc-monomer with <0.3% des-fluoro impurity carryover from the previous synthesis step. Downstream resin loading onto aminomethyl ChemMatrix via HMPB linker (3% TFA in DCM cleavage) is capped at 0.25 mmol/g to prevent chain aggregation, verified by Fmoc-UV monitoring at 301 nm every cycle consistent with Ph. Eur. 2.2.46. Active pharmaceutical ingredient produced through this path includes clinical-stage covalent reversible inhibitors formulated as lyophilised powders for reconstitution per USP <797>, and stability programmes require LC-HRMS monitoring (Q-Exactive Plus, resolution 140,000) for any oxidised octahydrocyclopenta[c]pyrrole metabolites that may co-elute with the API peak at tR 9.7 min on a C18 UPLC column (ACQUITY BEH, 1.7 µm, 2.1 × 100 mm). Flammability risks during large-scale Fmoc-OSu charging in dioxane have necessitated the installation of ATEX-certified powder transfer systems with nitrogen inertisation loop and Kst measurement below 200 bar·m/s per ISO 6184-1. The formation of the Fmoc-acid intermediate is monitored by inline ReactIR (Mettler Toledo, diamond probe) tracking the disappearance of the ester carbonyl vibration at 1734 cm−1; the endpoint is reached when the signal stabilizes for ≥15 minutes at a setpoint temperature of 22 °C. After spray drying (Büchi B-290, inlet temperature 140 °C, outlet 85 °C, aspirator 100%), the Fmoc-monomer must be stored at −20 °C under argon with desiccant cartridge to prevent diketopiperazine formation, which can exceed 0.8% within 48 hours at ambient humidity according to accelerated stability studies.Direct oligomerisation of the unprotected amino acid in aqueous buffer for solution-phase peptide synthesis imposes a strict operating window: pH must be maintained between 4.8 and 5.2 using 0.1 M acetate buffer, temperature held at 4 °C during EDC/sulfo-NHS activation, and the nucleophile — typically H-Gly-OtBu hydrochloride — added in 1.3-fold molar excess within 90 seconds to outpace intramolecular lactamisation. Failure to control these parameters results in a ≥25% yield loss to the cyclic byproduct identified via LC/MS (M+H+ = 254.2 m/z). The dipeptide product is isolated by antisolvent crystallization from ethanol/water (3:7 v/v) onto which final API identity testing per ICH Q6A applies XRPD (Bruker D8 Advance, Cu-Kα, 40 kV/40 mA) scanning 2–40° 2θ, with tolerance for deviation from reference pattern limited to ±0.2° 2θ for the three most intense reflections.Incorporation into Oral Bioavailable Cyclic Peptide Leads via Hybrid Solution-Solid Phase SequenceWhen medicinal chemistry programmes target orally bioavailable cyclic heptapeptides for interleukin-17A antagonism, the title oxalate salt facilitates incorporation of a rigid β-turn mimic without engaging hydrogen-bonding pairs typical of proline-rich motifs. The formulation addition ratio in the solution-phase linear precursor assembly uses 1.03 equivalents of activated azabicyclo acid relative to the hexapeptide fragment, with PyBOP (1.25 eq) and DIPEA (3.00 eq) in DCM/DMF (80/20 v/v) at −5 °C ascending to 20 °C over 14 hours. The linear heptapeptide intermediate is isolated by precipitation from cold MTBE and then subjected to cyclisation at 0.5 mM concentration in DMF using HATU/DIPEA (2.5/5.0 eq), with crude purity monitored by UPLC-ELSD to detect any des-Boc fragments that would indicate premature acidolysis during workup. The intact cyclic peptide is purified by preparative HPLC (Waters AutoPurification, XBridge C18 OBD 50 × 250 mm, 10 µm) with a mobile phase gradient of 0.1% TFA in water/acetonitrile; the central fraction must exhibit >98.5% purity at 214 nm and endotoxin levels below 0.25 EU/mg for preclinical avian and murine pharmacokinetic studies. The final product format is typically a pre-formulated amorphous spray-dried dispersion with HPMCAS-MG at 30% drug loading, milled, and filled into size 3 hard gelatin capsules meeting disintegration testing per USP <701>.Process-scale deviations at the solution-phase coupling stage are principally associated with transfer-line crystallisation of the activated ester in jacketed tubing; the cloud point of the reaction mixture at −12 °C mandates a minimum cooling fluid setpoint of −8 °C and continuous recirculation at 1.5 m/s to avoid blockage in 3/8-inch PTFE-lined braided hoses. The entire coupling train is flushed with anhydrous DMF post-activation to recover the residual mixed anhydride, quantified by an in-line NIR probe (Büchi NIRFlex N-500, spectral range 4000–10000 cm−1) that triggers a diverter valve when absorbance at 4950 cm−1 falls below 0.02 AU. These real-time analytics conform to the PAT framework described in FDA ’s Guidance for Industry PAT — A Framework for Innovative Pharmaceutical Development, Manufacturing, and Quality Assurance.A chemoenzymatic route requires absolute control over oxalate counterion displacementFor chemoenzymatic cascades assembling macrocyclic peptide inhibitors of the SARS-CoV-2 3CL protease, the free amine is liberated by salt metathesis between the oxalate and lithium hexamethyldisilazide (LiHMDS, 1.02 eq) in THF at −70 °C under a dry argon atmosphere, immediately quenched with trimethylsilyl chloride to form the N-silyl intermediate prior to enzymatic peptide bond formation. The subsequent subtilisin-catalysed coupling with a methyl ester donor in 30% v/v DMF/0.1 M Tris buffer (pH 8.0) proceeds at 37 °C for 18 hours with linear agitation at 250 rpm in an orbital shaker; residual oxalate, even at concentrations exceeding 5 mM, inhibits the enzyme’s catalytic triad by chelating the active-site Ser221 calcium ion, reducing initial rate (V0) by 74% per stopped-flow fluorescence measurements (excitation 295 nm, emission 340 nm). Crude reaction streams are therefore subjected to nanofiltration (Synder NFG, MWCO 150 Da) until oxalate concentration drops below 0.8 mM as determined by ion chromatography (Dionex ICS-6000, AS19 column, 4 mm, KOH eluent generator). The resulting C-terminally modified peptide is purified by reversed-phase flash chromatography (Biotage Isolera, SNAP Ultra C18 400 g cartridge, gradient 20–50% MeCN over 12 CV) and freeze-dried to yield the final antiviral development candidate, which undergoes rigorous impurity qualification according to ICH Q3A(R2) and Q3B(R2) thresholds for unspecified and specified degradation products.No excipient compatibility study is approved without first evaluating the oxalate content of the incoming intermediate because residual solubilised oxalic acid accelerates Maillard reactions in polyethylene glycol-based solid dispersion matrices during hot-melt extrusion at barrel temperatures above 165 °C. A specification limit of ≤50 ppm oxalate—measured as oxalic acid by headspace GC-MS after derivatisation—has been set for all GMP intermediates processed through a Leistritz ZSE 27 MAXX twin-screw extruder (L/D 40, screw diameter 27 mm) operating at 300 rpm with the die plate maintained at 170 °C. Process air is continuously evaluated with an online Draeger X-am 8000 detector set to alarm at 10% lower explosive limit to manage volatile organic carbon evolution from trace thermal degradation of the octahydrocyclopenta[c]pyrrole ring system.
Experimental investigation of the oxalate form’s role in preventing N-carbamoylation during transcarbamoylase-mediated biotransformationsWhen applied as a latent amine donor in carbamoyl phosphate synthetase-driven cascade reactions for enantiopure pyrrolidine carboxamides, the oxalate counterion decisively suppresses side-reactions with atmospheric CO2 that would otherwise form N-carboxy anhydrides. Bioreactor engineering specifications require a CerCell ATEX-rated fermenter (1.5 L total volume) equipped with a Rushton turbine (d/D = 0.4) and sparged with CO2-stripped compressed air (<10 ppm CO2) at 0.5 vvm. The substrate titre is maintained at 50 mM by fed-batch addition of the oxalate salt dissolved in 0.2 M phosphate buffer, pH 7.3, with the feeding rate adjusted by an AppliSens BioPAT pH controller to hold pH within ±0.05 units of setpoint due to the proton release consequent to transcarbamoylation. Downstream, the N-carbamoyl pyrrolidine is hydrolysed by induced hydantoinase from Arthrobacter aurescens DSM 3747 immobilised on Eupergit C 250 L beads (40% enzyme loading w/w, activity 120 U/g) in a packed-bed reactor (KrosFlo KR2i, column 4.6 × 150 mm, flow rate 0.3 mL/min) to release the D-configured bicyclic amino acid, later protected as a Boc derivative for use in modular chemoenzymatic synthesis of plasmin inhibitors. The terminal dosage form is a sterile solution for IV infusion presented in 10 mL Type I borosilicate glass vials (ISO 8362-1), terminally sterilised by autoclaving at 121 °C for 15 minutes, with a stability specification of ≥95% labelled potency after 24 months at 25 °C / 60% RH.Precipitation of free amine hydrochloride during the pH adjustment step (down to 3.0) has been traced to micro-ion-exclusion at the surface of the pH probe junction, causing localised supersaturation; optical turbidity probes (Hach TU5200) have been integrated into the bioreactor loop to detect nephelometric turbidity increases above 0.1 NTU and trigger automated dilution with 0.9% NaCl solution. Any lot exhibiting turbidity must be quarantined per internal deviation management aligned to ICH Q7 Section 2.5, and a full investigation including scanning electron microscopy of filtered solid (Zeiss EVO HD15, 20 kV) initiated to confirm absence of crystalline aggregates that could deposit in the sterile filter train (prefilter Polysep II 0.2 µm plus sterilising grade Supor EKV 0.2 µm). These engineering controls are captured in the drug master file and routinely reviewed during pre-approval inspections conducted by competent authorities under the EU GMP Chapter 4 documentation framework. |
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| Parameter | Method | Acceptance Criterion | Typical Result |
|---|---|---|---|
| Appearance | Visual (ICH Q6A) | White to off-white crystalline powder | White powder |
| Identification (FT‑IR) | ATR, diamond crystal | Conforms to reference standard; carbonyl bands at 1728 and 1675 cm⁻¹ | Conforms |
| Chiral purity (HPLC) | Chiralpak IG‑3, 25 °C, 210 nm | Enantiomeric excess ≥99.0% | 99.8% ee |
| Diastereomeric purity (HPLC) | Daicel Crownpak CR‑I(+), pH 2.0 HClO₄ aq. | (1S,3aS,6aR)-epimer <0.3% | 0.07% |
| Assay (HPLC, anhydrous basis) | External standard, C18 column | 98.0–102.0% | 99.4% |
| Water content | Karl Fischer (USP <921> Ic) | <0.5% | 0.12% |
| Residual solvents (GC‑HS) | USP <467> Procedure A | MTBE <500 ppm, EtOAc <3000 ppm | MTBE 85 ppm, EtOAc 920 ppm |
| Heavy metals | USP <231> / <232> | Pb <10 ppm, Cd <1 ppm, As <1.5 ppm | Pb <2 ppm, others below LOQ |
| Form | Physical state at 25 °C | Solubility in DMF (mg·mL⁻¹) | Chiral purity after 6 months at 25 °C/60% RH | Residual oxalate / chloride |
|---|---|---|---|---|
| Free base | Pale yellow oil | Miscible | 96.2% ee | — |
| Oxalate salt | White crystalline powder | 68 | 99.5% ee | 97.0% of theory |
| Hydrochloride salt | Off‑white powder (hygroscopic) | 42 | 98.3% ee | 98.5% Cl⁻ |
| Tosylate salt | White needles | 29 | 99.1% ee | 99.2% p-TsO⁻ |