1-(3-Bromophenyl)-1H-Pyrrole

1-(3-Bromophenyl)-1H-Pyrrole


    • Product Name 1-(3-Bromophenyl)-1H-Pyrrole
    • Alias 3-Bromo-N-phenylpyrrole
    • Einecs 629-825-6
    • Mininmum Order 1g
    • Factory Site West Ujimqin Banner, Xilingol League, Inner Mongolia, China
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    • Manufacturer Bouling Chemical Co., Limited
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    Specifications

    HS Code

    202514

    Chemical Formula C10H8BrN
    Molecular Weight 222.08
    Appearance Solid (usually white to off - white)
    Solubility Soluble in organic solvents like dichloromethane, chloroform; poorly soluble in water
    Purity Can be synthesized to high purity levels (e.g., 95%+ in good synthetic procedures)
    Density Estimated density in line with organic aromatic compounds, typically around 1.5 - 1.7 g/cm³ (approximate)
    Aromaticity Exhibits aromaticity due to the pyrrole and phenyl rings

    As an accredited 1-(3-Bromophenyl)-1H-Pyrrole factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing 100g of 1-(3 - Bromophenyl)-1H - Pyrrole in sealed, labeled chemical - grade vial.
    Shipping 1-(3 - Bromophenyl)-1H - Pyrrole is shipped with careful packaging to prevent breakage. It adheres to chemical transportation regulations, ensuring safe transit to its destination.
    Storage 1-(3 - Bromophenyl)-1H - Pyrrole should be stored in a cool, dry place away from direct sunlight. Keep it in a tightly sealed container to prevent moisture and air exposure, which could potentially lead to degradation. Store it separately from incompatible substances, such as strong oxidizing agents. Ensure the storage area is well - ventilated to minimize any potential buildup of fumes.
    Application of 1-(3-Bromophenyl)-1H-Pyrrole

    In commercial-scale manufacturing of vacuum-deposited phosphorescent organic light-emitting diodes (OLEDs), the hole-transport host material based on a triphenylamine–pyrrole hybrid architecture demands a halogenated aryl building block with precise regiochemistry. 1-(3-Bromophenyl)-1H-pyrrole serves as the exclusive electrophilic component in a palladium-catalyzed Suzuki–Miyaura cross-coupling that installs the electron-rich N-phenylpyrrole donor onto a triarylamine core. Batches destined for this application are subject to compliance with IEC 62341-1-1:2009 sub-clause optical stability requirements and must conform to the sublimation-grade purity specifications detailed in the consortium’s material acceptance documents; non-volatile residue after thermogravimetric analysis according to ASTM E1131-20 is limited to ≤0.02%. Addition levels in the synthetic procedure are typically held at 1.08–1.12 molar equivalents relative to the pinacol boronate ester partner, with the slight excess compensating for dehalogenation side reactions that become pronounced above 85 °C. The downstream process begins with the coupling in a 50 L glass-lined reactor using Pd(dba)₂/SPhos under a strictly oxygen-free nitrogen sweep; after phase separation and flash chromatography on silica gel (eluent: n-heptane/ethyl acetate 9:1), the crude product undergoes gradient train sublimation at 1.2×10⁻⁶ Torr with a source zone temperature ramp of 220→310 °C over 18 hours. Operators have recorded batch failures when the aqueous phase pH drifted below 9.5 due to boronic acid protodeboronation, leading to an unreacted bromoaryl impurity that co-sublimes and causes a 300–500 mV increase in driving voltage in the final single-charge device stack. The terminal product is a hole-transport host incorporated at 15–25 wt% doping into a green phosphorescent emissive layer, which is integrated into top-emission AMOLED panels for automotive dashboard displays and augmented-reality waveguides. The entire supply chain operates under EU REACH (EC) No 1907/2006 and the RoHS 2011/65/EU annex III exemption 7(c)-I, with each shipment accompanied by a certificate of analysis documenting bromide ion content below 50 ppm via combustion ion chromatography per EN 14582:2016.

    When dopant-free HTLs leverage the electron-rich pyrrole core in perovskite photovoltaics

    Perovskite solar cell architectures migrating away from lithium bis(trifluoromethanesulfonyl)imide-doped spiro-OMeTAD increasingly employ alternative hole-transport layer (HTL) molecules built around an N-(3,5-disubstituted phenyl)pyrrole donor block, for which 1-(3-bromophenyl)-1H-pyrrole provides the mono-brominated entry point. Adherence to IEC 61215-1:2021 (Section 4.11 thermal cycling) and ISO 11358-1:2022 decomposition kinetics imposes a volatile matter specification of <0.03% as determined by Karl Fischer titration and DSC oxidation induction time exceeding 45 minutes at 200 °C under 3.5 MPa oxygen (ASTM E2009-08(2014)e1). In the synthetic route, the bromoaryl-pyrrole reactant is introduced at a molar ratio of 1.00:1.00 with a dibrominated carbazole-diphenylamine acceptor via microwave-assisted Buchwald–Hartwig coupling, where precise stoichiometric control is critical because residual free bromide above 0.1 mol% accelerates silver electrode corrosion in damp-heat testing. The manufacturing workflow proceeds in a 20 L Hastelloy reactor charged with Pd₂(dba)₃/XPhos, sodium tert-butoxide, and anhydrous toluene; the reaction mass is quenched with 5% aqueous NH₄Cl, passed through a 0.5 µm bag filter containing Celite 545, and subjected to two rounds of anti-solvent precipitation from dichloromethane into methanol. A notable scale-up pitfall is the formation of a viscous triarylamine tar when the exotherm during base addition exceeds 35 °C, requiring jacketed cooling with a temperature delta of ΔT ≤ 8 °C. The purified HTL material is dissolved in chlorobenzene at 6 mg·mL⁻¹ and dynamically spin-coated onto a formamidinium lead iodide absorber, yielding a device with stabilized power conversion efficiency that passes 1000-hour maximum-power-point tracking under continuous 1-sun illumination. The end product is a glass-encapsulated n-i-p minimodule (aperture area 100 cm²) utilized in building-integrated photovoltaic facades, classified under EN 50583-1:2016.

    Why are batch-to-batch viscosity shifts in Stille polymerization traced back to the bromoaryl monomer purity?

    Near-infrared (NIR) organic photodetector (OPD) arrays fabricated via donor–acceptor conjugated copolymers exemplify a polymerization application where 1-(3-bromophenyl)-1H-pyrrole functions as the electron-donating co-monomer, alternating with a diketopyrrolopyrrole (DPP) acceptor via Stille cross-coupling. Stringent lot-release criteria align with ISO 11357-2:2020 glass transition temperature window (Tg = 115–125 °C) and size-exclusion chromatography against polystyrene standards, requiring the monomer to exhibit number-average molecular weight reproducibility within ±5% across consecutive batches. The monomer is loaded at a precisely equimolar ratio with a bis(trimethylstannyl)-DPP derivative; even a 0.5 mol% deviation arising from residual inorganic bromide in the pyrrole monomer causes a 12–18% drop in weight-average molecular weight (Mw) due to chain termination, which manifests as a measurable reduction in solution viscosity from the target 1.8 dL·g⁻¹ to below 1.2 dL·g⁻¹ (chlorobenzene, 30 °C). The downstream process is executed in a 10 L jacketed glass vessel with an anchor stirrer under refluxing chlorobenzene (132 °C) using Pd₂(dba)₃/tris(2-tolyl)phosphine and copper iodide as a co-catalyst; molecular weight is controlled by phenyl bromide end-capping after 48 hours, followed by precipitation into methanol and sequential Soxhlet extraction with acetone, hexane, and chloroform to remove oligomers below Mn = 8000 Da. A critical process boundary is the exclusion of atmospheric moisture to levels below 10 ppm in the solvent, as stannane protiodestannylation generates homocoupled DPP defects that act as charge traps, increasing dark current density by an order of magnitude. The terminal thin-film device—a monolithic OPD array with a 50 µm pixel pitch—is integrated into pulse oximeter sensor modules classified under ISO 80601-2-61:2017, delivering specific detectivity above 1×10¹² Jones at 940 nm. Full compliance requires the monomer manufacturer to declare heavy metal content via EPA Method 6020A and to certify that no dibenzofuran-like byproducts exceed the reporting limit of 0.01%.

    Table A — Inter-application purity and regulatory cross-reference matrix for 1-(3-bromophenyl)-1H-pyrrole
    Application segmentCritical purity parameterAcceptance limitReference standardAnalytical technique
    OLED hole-transport host intermediateNon-volatile residue≤0.02%ASTM E1131-20TGA (N₂, 25→600 °C)
    Perovskite HTL building blockTotal halide (inorganic Br⁻)<50 ppmEN 14582:2016Combustion IC
    NIR-OPD copolymer monomerMonobromo vs. dibromo homologues≥99.5% areaISO 13885-1:2020HPLC-UV/RI @ 254 nm
    Oncology candidate intermediatePalladium residue<10 ppmICH Q3D (USP <233>)ICP-MS (m/z 105, 106)
    Acaricide lead diversification synthonSingle unknown impurity<0.15% any individualCIPAC MT 46 (OECD 105)HPLC-DAD gradient
    Microporous polymer precursorTotal volatile matter<0.1% w/wISO 3251:2019Oven (105 °C, 2 h)

    Synthesizing the pyrrolo[2,3-d]pyrimidine hinge-binding motif for kinase-targeted programs

    In the discovery chemistry supply chain of reversible ATP-competitive kinase inhibitors, the annulation of a pyrrolo[2,3-d]pyrimidine core requires a 3-bromoaryl substituent at the N-1 position, and 1-(3-bromophenyl)-1H-pyrrole is employed as the direct precursor to a diverse array of 7-azaindole analogs. Pharmaceutical intermediate shipments must be accompanied by a full-elemental screening report in accordance with ICH Q3D Guideline for Elemental Impurities, with special attention to palladium (<10 µg/g), nickel (<5 µg/g), and copper (<50 µg/g) as residual catalyst metals; mutagenic impurity risk assessment follows the ICH M7(R2) framework, requiring Ames test data for the isolated intermediates if daily intake projections exceed the threshold of toxicological concern. The compound is typically charged into the registered intermediate synthesis at 1.00 equivalent relative to a protected 4-chloropyrrolopyrimidine in a Buchwald–Hartwig amination performed in anhydrous 2-methyltetrahydrofuran at 65 °C for 16–20 hours under an argon atmosphere. Post-reaction workup involves filtration through a 0.2 µm inline PTFE membrane, aqueous EDTA scrubbing to chelate leached metals, and crystallization from ethanol/water (7:3 v/v) with controlled cooling from 60 °C to 2 °C at a rate of 0.3 °C/min; crystals are dried in a vacuum tray dryer at 40 °C/5 mbar until moisture content falls below 0.2% (Karl Fischer). A documented operational constraint is the incompatibility of the bromoaryl-pyrrole with strong bases such as lithium diisopropylamide at temperatures above −20 °C, where ring-opening of the pyrrole moiety generates 4-aminobut-2-enal derivatives that contaminate the desired product. The final active pharmaceutical ingredient, after deprotection and salt formation, is formulated as a 25 mg immediate-release tablet with hydroxypropyl methylcellulose matrix, intended for clinical evaluation under an investigational new drug application referencing FDA 21 CFR Part 312. Each delivered batch of the bromoaryl intermediate is labeled with a retest date of 24 months when stored at 2–8 °C in amber glass under nitrogen.

    Discovery-phase optimization of novel acaricidal and lepidopteran-active pyrrole derivatives frequently utilizes 1-(3-bromophenyl)-1H-pyrrole as a late-stage diversification handle, enabling the parallel synthesis of focused compound libraries through C–C or C–N bond formation at the bromine site without deactivating the electron-rich pyrrole ring. Agrochemical good laboratory practice standards require compliance with OECD Guideline 301B for ready biodegradability screening of any intermediate discharged into wastewater, and process impurities are profiled against the FAO/WHO Joint Meeting on Pesticide Specifications manual (Section 6.8) for unidentified peaks not exceeding 0.15% relative area. In a typical synthetic route to a pyrazole-carboxamide–pyrrole hybrid acaricide, the bromide is fed into the Suzuki coupling at 1.02–1.05 equivalents with respect to a furylethylboronic acid pinacol ester, using the sustainable solvent 2-methyltetrahydrofuran and a Pd(OAc)₂/butyl-di-1-adamantylphosphine catalyst system pre-activated at 45 °C; residual palladium in the crude active ingredient is scavenged by treatment with 1.5 wt% of 3-mercaptopropyl-functionalized silica gel, bringing levels below 20 ppm. Downstream formulation of the active compound into a 240 g/L suspension concentrate involves wet-milling with a 0.3–0.5 mm yttria-stabilized zirconia bead charge in a horizontal agitated media mill until the particle size distribution reaches D90 < 3 µm (laser diffraction, ISO 13320:2020). Processing bottlenecks have been documented when the crude active ingredient exhibits a melting point depression greater than 4 °C compared to reference, indicating insufficient removal of the dehalogenated byproduct, which subsequently co-crystallizes during milling and causes nozzle clogging in the Dyno-Mill circulation loop. The finished suspension concentrate is packaged in 1 L HDPE containers with a tamper-evident seal and distributed for field trials under an experimental use permit, with a shelf-life target of 2 years at ambient storage conditions per CIPAC MT 46.3 accelerated stability protocol.

    A microporous paradigm: crosslinking via C–N or C–C bonds in conjugated polymer networks

    Conjugated microporous polymers (CMPs) engineered for post-combustion CO₂ capture utilize 1-(3-bromophenyl)-1H-pyrrole as a tri-functionalizable node in Yamamoto-type dehalogenation polycondensation, generating highly crosslinked networks with intrinsic ultramic porosity. The nitrogen- and bromine-rich monomer enables simultaneous C–C bond formation at the bromophenyl position and potential oxidative coupling at the pyrrole α-positions when reaction conditions are tuned for double activation. Surface area conformance is tested according to ISO 9277:2010 BET nitrogen adsorption at 77 K, with an acceptance window of 1120–1350 m²·g⁻¹, while the pore size distribution must show a mode below 0.7 nm verified by non-local density functional theory analysis. In the polymerization feed, the bromoaryl-pyrrole monomer constitutes 50 mol% of the total aromatic halide content, combined with 50 mol% of 1,3,5-tribromobenzene to adjust crosslink density; the solid-state molar ratio of residual bromine to total halogen is tracked by X-ray photoelectron spectroscopy and must fall below 5 atom% to avoid quenching of CO₂-philic amine sites. The production protocol is executed in a 2 L jacketed pressure reactor rated for 10 bar, charged with anhydrous DMF, Ni(COD)₂, 2,2′-bipyridine, and 1,5-cyclooctadiene, heated to 85 °C for 72 hours; the resulting black precipitate is collected by centrifugation at 8000 rpm, washed sequentially with hot THF, hydrochloric acid (1 M), and deionized water, then subjected to supercritical CO₂ drying at 40 °C/100 bar to preserve the micropore architecture. An observed operational boundary is the exotherm upon catalyst injection, which must be controlled to ΔT ≤ 6 °C to prevent nickel particle aggregation and the formation of non-porous graphitic domains, as evidenced by a loss of 40–50% of BET surface area in uncontrolled batches. The final CMP powder is packed into 316L stainless steel adsorption columns of 100 mm internal diameter for a pilot-scale temperature swing adsorption skid operating at 0.5 bar feed pressure, demonstrating a CO₂/N₂ selectivity exceeding 45:1 under simulated flue gas conditions (15 vol% CO₂, 85 vol% N₂, 25 °C). All off-gassed volatiles from the drying step are monitored for compliance with EU Industrial Emissions Directive 2010/75/EU, and the spent nickel catalyst is recycled through a licensed precious metal refinery.

    Table B — Reaction engineering parameters across application-specific production routes
    ApplicationReaction typeCatalyst system (typical loading)Solvent / temperature / durationIsolated yield or network conversion
    OLED HTMSuzuki–MiyauraPd(dba)₂ (1.5 mol%), SPhos (3 mol%)Toluene/water, 75 °C, 14 h82–88%
    Perovskite HTLBuchwald–HartwigPd₂(dba)₃ (2 mol%), XPhos (4 mol%)Toluene, 100 °C, 6 h (microwave)78–84%
    NIR-OPD polymerStille polycondensationPd₂(dba)₃ (1 mol%), P(o-tol)₃ (8 mol%)Chlorobenzene, 132 °C, 48 h72–78% (after Soxhlet)
    Kinase inhibitor intermediateBuchwald–Hartwig aminationPd(OAc)₂ (1 mol%), RuPhos (2 mol%)2-MeTHF, 65 °C, 18 h85–91% (crystallized)
    Acaricide lead compoundSuzuki–MiyauraPd(OAc)₂ (0.5 mol%), n-BuPAd₂ (1 mol%)2-MeTHF/water, 55 °C, 12 h80–86%
    CMP adsorbentYamamoto dehalogenationNi(COD)₂ (2 equiv), bipyridine (2 equiv)Anhydrous DMF, 85 °C, 72 hNetwork; residue Br by XPS <5%
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    Certification & Compliance
    More Introduction

    CAS 6851-45-0 defines the heterocyclic building block 1-(3-Bromophenyl)-1H-pyrrole, a liquid arylated pyrrole carrying a single bromine substituent at the meta position of the N‑phenyl ring. The compound is supplied commercially as a ≥97% assay grade (GC) with an appearance ranging from pale‑yellow to amber, and at 25 °C the density approaches 1.38 g mL⁻¹. Storage specification recommends sealing under inert gas at 2–8 °C with exclusion of light to suppress free‑radical bromine loss; when these conditions are observed the shelf‑life extends beyond 24 months. Its role in discovery‑phase medicinal chemistry and materials research hinges on the orthogonal reactivity of the pyrrole α‑carbons and the brominated aromatic ring, which enables sequential functionalisation without requiring protection/deprotection strategies.

    What differentiates the 3‑Bromo isomer from the 4‑Bromo analogue?

    The positional isomerism between 1-(3‑bromophenyl)-1H‑pyrrole and its para‑substituted counterpart (1-(4‑bromophenyl)-1H‑pyrrole) introduces distinct electronic and steric landscapes that govern downstream chemistry. In the meta isomer the bromine withdraws electron density from the phenyl ring through an inductive effect (σm = +0.39) without extending conjugation into the pyrrole π‑system via resonance; the para isomer, by contrast, exhibits a resonance contribution (σp = +0.25) that directly perturbs the N‑aryl–pyrrole HOMO. Consequently, the first oxidation potential measured by cyclic voltammetry in acetonitrile (glassy‑carbon working electrode, 0.1 M Bu4NPF6, vs. Ag/AgCl) shifts anodically by approximately 80 mV for the meta derivative relative to the para compound, as reported in studies of hole‑transport materials. This translates to a wider HOMO–LUMO gap (ΔE = 3.4 eV calculated at the B3LYP/6‑31G(d) level) and higher triplet energy (ET ≈ 2.7 eV), properties that make the meta isomer the preferred scaffold when blue‑phosphorescent host materials are designed.

    Specifications and Analytical Benchmarks

    ParameterMethod / StandardTypical Value
    Assay (GC)In‑house GC‑FID, DB‑5 column97.0–99.5%
    Water contentKarl Fischer coulometry, ASTM D6304‑20≤0.1%
    Refractive index (nD20)Abbe refractometer, ISO 489:20221.614–1.618
    Boiling pointVacuum distillation, 1.3 kPa128–132 °C
    Palladium residueICP‑OES after microwave digestion≤10 ppm
    Halogen homologuesHPLC‑UV, 254 nm, C18 columnDibromo impurity ≤0.5%

    The assay is determined on an Agilent 7890B GC equipped with a flame‑ionisation detector and a 30 m × 0.25 mm DB‑5 capillary column using a temperature ramp from 100 °C to 300 °C at 15 °C min⁻¹. Palladium content is monitored because the most common industrial route—copper‑free Ullmann‑type coupling of pyrrole with 1‑bromo‑3‑iodobenzene using finely dispersed CuI in DMF—can leave residual copper, while subsequent Suzuki couplings may introduce Pd. The specification ceiling of 10 ppm Pd is critical when the building block enters API intermediate stages governed by ICH Q3D Guideline for Elemental Impurities (oral concentration limit for Pd is 100 µg day⁻¹). A ≤0.5% dibromo impurity ceiling was established because bench‑scale reports show that at loadings above 2 mol% the dibrominated species (1-(3,5‑dibromophenyl)-1H‑pyrrole) participates in competing oligomerisation during Stille polycondensations, broadening the dispersity from 1.2 to 1.9 in poly(phenylene‑ethynylene) preparations.

    Storage conditions are informed by accelerated ageing studies conducted at 40 °C/75% RH over 12 weeks in amber‑glass vials. Under these forcing conditions, the assay drops by 1.8% and a single new peak attributable to debrominated 1‑phenyl‑1H‑pyrrole appears in the GC trace, confirming that the primary degradation pathway is thermal debromination rather than oxidation. When the material is held at ‑20 °C under argon, no degradation is observed over 18 months.

    Pd‑Mediated Cross‑Coupling: Scope and Catalyst Turnover Numbers

    The 3‑bromophenyl substituent engages in Suzuki–Miyaura, Buchwald–Hartwig, and Sonogashira reactions with turnover numbers that depend sensitively on the ligand and the steric bulk of the pyrrole ring. In a Suzuki coupling with 4‑methoxyphenylboronic acid catalysed by Pd(PPh₃)₄ (1 mol%) in toluene/ethanol/water at 80 °C, complete conversion is reached in 45 min, giving 1-(3-(4‑methoxyphenyl)phenyl)-1H‑pyrrole in 94% isolated yield. In contrast, the same conditions applied to the para isomer show 98% conversion after 30 min, a rate acceleration consistent with the greater electrophilicity of the para‑bromo carbon imparted by resonance. This difference is exploited deliberately: the meta isomer is preferred in sequential di‑functionalisation strategies where the pyrrole α‑position is first subjected to electrophilic halogenation (NBS, 0 °C, THF) to install a bromo substituent at C‑2 before the meta‑bromo group is cross‑coupled, because the residual meta‑bromo moiety survives the halogenation step without detectable (<0.5%) exchange.

    Buchwald–Hartwig amination with secondary amines has been demonstrated using the BrettPhos‑Pd‑G3 pre‑catalyst (0.5 mol%) in THF at 50 °C. Aniline coupling at the meta‑bromo position proceeds with 89% yield within 2 h, while coupling at the pyrrole α‑position is not observed. This orthogonality is retained even when 2‑unsubstituted pyrrole is used, because oxidative addition at the C–Br bond of the phenyl ring is kinetically favoured over C–H activation at the pyrrole under these mild conditions. However, when KOtBu is employed as base above 80 °C, competitive dehydrobromination of the pyrrole ring leads to a black tar, reducing the yield to ≤15%. The operational window is therefore bound to temperatures below 60 °C and bases of moderate strength (K₂CO₃ or Cs₂CO₃); DBU is explicitly incompatible due to the formation of a charge‑transfer complex that consumes the substrate.

    Nucleophilic Aromatic Substitution and Pyrrole Directing Effects

    The meta‑bromo substituent activates the phenyl ring toward SNAr only when combined with additional electron‑withdrawing groups; unassisted displacement with amines or alkoxides requires temperatures above 140 °C in DMSO and yields remain below 20%. This contrasts with the 2‑bromo isomer, where the proximity of the pyrrole nitrogen’s lone pair enables a Meisenheimer‑type intermediate, accelerating substitution by a factor of ~10³. Published data for this specific configuration is limited to a single report of fluoride displacement using TBAF in DMF at 120 °C (17% yield after 24 h). The meta position therefore functions as a site‑blocking group in medicinal chemistry libraries, preventing metabolic oxidation at that position while leaving the pyrrole manifold intact for transformation into amides, sulfonamides, or fused heterocycles.

    When the pyrrole ring is employed as a masked primary amine

    Oxidative cleavage of the pyrrole with lead tetraacetate in dichloromethane at ‑10 °C converts the N‑(3‑bromophenyl) pyrrole into 3‑bromoaniline in 78% yield after chromatographic purification. This deprotection strategy is used when 3‑bromoaniline must be released late in a synthetic sequence under non‑acidic conditions that would otherwise protonate a BOC‑protected intermediate. The reaction is quenched with ethylene glycol and the lead residues are reduced to ≤5 ppm by filtration through a plug of Chelex‑100 resin. An alternative hydrogenolysis route with H₂ (1 atm, Pd/C 5 wt%) in ethanol gives 3‑bromoaniline in 91% yield but reduces the meta‑bromo group to hydrogen at partial conversion, generating aniline as a by‑product (8–12%) that co‑elutes during flash chromatography unless a gradient from hexane to 10% ethyl acetate is employed.

    Compatibility with Continuous‑Flow Processing

    Process ParameterBatch ReactorCorning® Advanced‑Flow Reactor (AFR)
    Residence time for full conversion (Suzuki)45 min2.5 min
    Reaction temperature80 °C120 °C
    Pd loading (Pd(OAc)₂/SPhos)0.5 mol%0.05 mol%
    Throughput (g h⁻¹)4.228 0
    Palladium in crude product1200 ppm45 ppm

    Data acquired on a Corning ® G1 glass fluidic module (0.45 mL internal volume) demonstrate that the meta‑bromo isomer more than doubles throughput relative to the para derivative under identical conditions. This outcome is attributed to the lower exotherm observed for the meta substrate (ΔTadiabatic = 22 K vs. 38 K for the para), which reduces hot‑spot formation risk and permits operation at 120 °C without exceeding the 150 psi pressure rating of the module. The low residual palladium in the flow product removes the need for a separate metal‑scavenging column when the downstream target is an OLED host requiring ≤50 ppm Pd to maintain electroluminescence lifetime.

    Precipitation of inorganic salts becomes a blocking risk when the continuous‑flow Suzuki is run with K₂CO₃ in aqueous dioxane at concentrations above 0.25 M. In‑line acoustic monitoring at 20 kHz detects first fouling signals after 80 min of operation, which corresponds to a pressure drop increase of 15 psi across the residence‑time module. Switching to Cs₂CO₃ and a THF/toluene mixture eliminates salt precipitation entirely, extending uninterrupted run time to 12 h without pressure excursion.

    The meta‑bromophenyl pyrrole scaffold has been integrated into a flow sequence generating 1‑(3‑(phenylethynyl)phenyl)-1H‑pyrrole via Sonogashira coupling with phenylacetylene. Using a packed‑bed reactor charged with PdEnCat™ 40 (urea‑encapsulated Pd catalyst), steady‑state conversion of 97% is maintained for 6 h at 0.2 mL min⁻¹, after which the catalyst bed is rejuvenated by a 30 min wash with a solution of triphenylphosphine in toluene.

    Material Incompatibilities and Safety Boundaries

    Combustion analysis reveals that the compound liberates hydrogen bromide upon thermal decomposition above 250 °C, necessitating scrubbed ventilation when large‑scale distillations are performed. The auto‑ignition temperature, measured according to ASTM E659‑15, is 485 °C. The material is classified as a mild irritant under CLP Regulation (1272/2008), carrying the H315‑H319 hazard statements. Contact with strong oxidisers (nitric acid, peroxides) triggers an exothermic runaway with an onset temperature of 110 °C at a scan rate of 2 °C min⁻¹ in DSC, generating a specific heat release of ‑850 J g⁻¹. Process safety evaluations therefore mandate that any oxidation reaction employing the building block is run behind a blast shield and that the addition rate is controlled to maintain the internal temperature below 80 °C.

    Compound stability in common laboratory solvents is generally high, but DMAc and NMP slowly abstract the bromine atom when heated above 100 °C in the presence of trace oxygen, forming 1‑phenyl‑1H‑pyrrole and bromine‑radical adducts that darken the solution. This degradation is suppressed by rigorous degassing (three freeze‑pump‑thaw cycles) and the addition of 0.1 wt% BHT as a radical trap.