1-(2,4-Difluorophenyl)-1H-Pyrrole

1-(2,4-Difluorophenyl)-1H-Pyrrole


    • Product Name 1-(2,4-Difluorophenyl)-1H-Pyrrole
    • Alias DFP
    • Einecs 629-848-9
    • Mininmum Order 1g
    • Factory Site West Ujimqin Banner, Xilingol League, Inner Mongolia, China
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    • Manufacturer Bouling Chemical Co., Limited
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    Specifications

    HS Code

    788751

    Name 1-(2,4-Difluorophenyl)-1H-pyrrole
    Molecular Formula C10H7F2N
    Molecular Weight 181.17

    As an accredited 1-(2,4-Difluorophenyl)-1H-Pyrrole factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing 100g of 1-(2,4 - Difluorophenyl)-1H - Pyrrole in sealed chemical - grade packaging.
    Shipping 1-(2,4 - Difluorophenyl)-1H - Pyrrole is shipped in properly sealed containers, following strict chemical transport regulations. Packaging ensures protection from damage, and shipping is coordinated to maintain safety during transit.
    Storage 1-(2,4 - Difluorophenyl)-1H - Pyrrole should be stored in a cool, dry place away from heat and ignition sources. Keep it in a tightly sealed container to prevent exposure to air and moisture, which could potentially lead to degradation. Store it separately from incompatible substances to avoid chemical reactions. Preferably, maintain storage temperature within a controlled range, around 2 - 8°C if possible, to ensure its stability.
    Application of 1-(2,4-Difluorophenyl)-1H-Pyrrole

    In the synthesis of phenylpyrrole fungicides, the 2,4-difluorophenyl moiety imparts a favourable log P and hydrolytic stability profile compared to mono-fluoro or chloro analogues. The 3‑cyano derivative — 3‑cyano‑1‑(2,4‑difluorophenyl)‑1H‑pyrrole — is obtained by sequential Vilsmeier‑Haack formylation, oximation with hydroxylamine hydrochloride, and dehydration with acetic anhydride. On production scale, a 500 L glass‑lined reactor with jacket cooling capacity of at least 500 W·m⁻²·K⁻¹ is charged with 1.0 eq of 1‑(2,4‑difluorophenyl)‑1H‑pyrrole in DMF, and POCl₃ (1.05 eq) is metered at 0–5 °C to manage the 28 kJ·mol⁻¹ exotherm; the temperature excursion above 10 °C triggers a runaway iminium hydrolysis cascade that reduces yield by 12–15%. The resulting aldehyde is converted to the oxime at pH 4.5–5.0 and dehydrated in situ to give the nitrile, which is recrystallised from isopropanol‑water (3:1 v/v) to ≥99.0% purity by HPLC (ASTM E682‑92, C18 column, acetonitrile/water 60:40, 254 nm). This intermediate is then formulated as a 250 g·L⁻¹ suspension concentrate (SC) complying with FAO specification 20/SC, requiring wet‑milling in a horizontal bead mill (Bühler PML‑2, ZrO₂ beads 0.3–0.5 mm) to a particle size D50 of 1.2–1.8 µm and D904.0 µm, measured by laser diffraction (ISO 13320:2020). The slurry viscosity at 20 s⁻¹ shear must remain below 800 mPa·s to avoid air entrapment during filling; this is controlled by adjusting the lignosulfonate‑based dispersant level between 3.0% and 4.2% w/w. Accelerated storage stability testing per ASTM E1517‑11 (54 °C, 14 days) confirms less than 5% degradation when the pH of the final formulation is held at 6.0–6.5 with a citrate buffer system.

    When 2,4‑Difluorophenyl Pyrrole Serves as a Chan–Lam Coupling Partner

    The N‑aryl pyrrole scaffold is deployed in medicinal chemistry programmes targeting kinase insert domains and CRTH2 antagonists, where the 2,4‑difluoro substitution reduces oxidative metabolism at the para‑position while maintaining sufficient electron‑withdrawing character to lower the HOMO energy and mitigate CYP inhibition. A representative downstream transformation involves copper‑mediated Chan–Lam coupling at the pyrrole C‑2 position with 6‑bromo‑2‑methyl‑3‑nitropyridine. In a validated kilo‑lab procedure, the pyrrole (1.2 eq) is stirred with 0.2 eq Cu(OAc)₂·H₂O, 1.0 eq pyridine‑N‑oxide, and 1.0 eq aryl bromide in dichloromethane at 25 °C under 1 atm dry air for 24 h. The crude product is chromatographed on silica gel (gradient 10–30% ethyl acetate in heptane) and the pooled fractions concentrated in a rotary evaporator at 40 °C, 80 mbar to yield 72–78% of the 2‑aryl‑substituted adduct at 97.5% HPLC purity. Crystallisation from tert‑butyl methyl ether‑cyclohexane (1:2) raises the purity to 99.2% for GMP Phase I supply. Residual copper is controlled below 25 ppm by an EDTA wash (ASTM D4951‑19, ICP‑OES detection limit 0.2 ppm). The process is executed in an isolator under an O₂ level ≤ 2% to prevent oxidative dimerisation of the pyrrole, which would otherwise generate 3–5% of a homocoupled by‑product that co‑elutes in the HPLC at relative retention time 1.17. Batch records include in‑process controls per ICH Q7A §8.3, with mandatory limits for the homocoupler at ≤ 1.0% before release.

    In the preparation of charge‑transporting layers for organic light‑emitting diodes, 1‑(2,4‑difluorophenyl)‑1H‑pyrrole is used as a precursor for vacuum‑processable hole‑injection materials. The compound is first converted to its 3‑vinyl derivative via a Wittig reaction with methyltriphenylphosphonium bromide and potassium tert‑butoxide in THF at −78 °C to avoid anionic defluorination at the 2‑position; the reaction temperature must not exceed −65 °C as determined by reaction calorimetry (Mettler RC1mx, ΔTad = 19 K). The vinyl intermediate is then polymerized by free‑radical initiation to form a glassy film, though a more common route involves direct sublimation of the brominated derivative 2,5‑dibromo‑1‑(2,4‑difluorophenyl)‑1H‑pyrrole as a p‑dopable small‑molecule hole conductor. Purification to electronic‑grade specification demands a triple‑pass gradient sublimation in a three‑zone quartz tube furnace (base pressure 3 × 10⁻⁶ mbar). Source zone temperature is held at 115 °C, centre zone at 95 °C, and deposition zone at 78 °C. The material collected in the deposition zone is analysed by HPLC‑DAD at 220 nm; the target purity is ≥ 99.99% with single impurity peaks below 0.005 area%. Thermogravimetric analysis (ASTM E2550‑21, 10 K·min⁻¹ under N₂) confirms a 5% weight‑loss temperature of 258 °C, suitable for typical physical vapour deposition at 1–2 Å·s⁻¹ onto ITO substrates pre‑treated by UV‑ozone. Hole mobility measured by time‑of‑flight on a 2 µm‑thick film yields 3.2 × 10⁻⁴ cm²·V⁻¹·s⁻¹ at 1.0 MV·cm⁻¹ (standard deviation 0.4 × 10⁻⁴ across 12 devices). The film must be handled in a glovebox with moisture < 0.1 ppm H₂O and oxygen < 1 ppm; exposure to ambient air for 15 minutes results in an 18% drop in work function as measured by Kelvin probe (ambient p‑doping by O₂). RoHS 2.0 compliance (Directive 2011/65/EU) is verified by XRF screening for Hg, Cd, Pb, and hexavalent chromium limits of 100 ppm each.

    Lateral Difluoro Substitution and Its Impact on Rotational Viscosity in Liquid Crystal Mixtures

    Fluorinated 1‑arylpyrrole derivatives find application as components in superfluorinated liquid crystal (SFLC) formulations for active‑matrix displays. The 2,4‑difluorophenyl group attached to the pyrrole nitrogen provides a moderate dipole moment (~ 3.2 D calculated by DFT at the B3LYP/6‑311++G** level) and a clearing point depression of 7–12 K per 5 wt% addition when blended into a standard ZLI‑4792 host, enabling fine‑tuning of the nematic range without excessive increase in rotational viscosity. A typical synthesis of the liquid crystal building block starts with N‑arylation of pyrrole by 2,4‑difluorobromobenzene via an Ullmann coupling (CuI, 1 eq; trans‑N,N′‑dimethylcyclohexane‑1,2‑diamine, 0.15 eq; K₃PO₄, 2 eq; toluene, 110 °C, 18 h) to yield the parent N‑aryl pyrrole, which is then brominated at the 2‑ and 5‑positions using NBS in THF at −20 °C to direct subsequent Suzuki cross‑coupling with 4‑alkylphenylboronic acids. The resulting 2,5‑diaryl product is purified by column chromatography (neutral alumina, activity grade III) followed by repeated recrystallisation from ethanol until a single melting endotherm at 102.8 ± 0.3 °C is observed by DSC. Voltage holding ratio (VHR) measured at 80 °C and 1 Hz in a 5 µm test cell (Merck tester) must exceed 99.3%; batches delivering VHR < 98.5% are re‑worked by activated carbon treatment to reduce ion‑generating impurities. The compound is handled under yellow cleanroom light to avoid photo‑defluorination at the 2‑position, which generates free fluoride ions that etch ITO electrodes and reduce VHR irreversibly. Material safety data sheets reference OECD Test Guideline 301C for ready biodegradability screening, noting that the pyrrole‑nitrogen linkage is resistant to hydrolysis under pH 4–9 at 50 °C for 72 h.

    The oxidative homocoupling of 1‑(2,4‑difluorophenyl)‑1H‑pyrrole at the 5‑position generates a conjugated dimer that functions as an intermediate for aza‑dipyrromethene boron‑difluoride (aza‑BODIPY) dyes. In a jacketed 20 L vessel, ferric chloride hexahydrate (2.2 eq) is dissolved in a mixture of acetonitrile and dichloromethane (1:1 v/v) at 10 °C, and a solution of the pyrrole (1.0 eq) in the same solvent is added dropwise over 90 min while maintaining a vortex‑induced macro‑mixing at 600 rpm (Reynolds number 12 500). The exothermic coupling raises the jacket outlet temperature by 4.2 K; the endpoint is monitored by TLC (silica, ethyl acetate‑heptane 20:80, Rf dimer 0.47 versus monomer 0.62). After quenching with water and extraction, the dimer is complexed with BF₃·OEt₂ in the presence of triethylamine to yield a green‑absorbing aza‑BODIPY dye with λmax 648 ± 2 nm in dichloromethane and molar absorptivity of 8.7 × 10⁴ L·mol⁻¹·cm⁻¹. Photostability testing under simulated AM 1.5G irradiation (ASTM G173‑03, 1000 W·m⁻²) shows 92% retention of absorbance after 500 h when the dye is embedded in a poly(methyl methacrylate) matrix at 0.2 wt% loading, significantly outperforming non‑fluorinated analogues that fade to 70% under identical conditions. The final dye is qualified for use in fluorescent security inks, requiring compliance with EN 71‑9 heavy metal migration limits for printing on primary packaging of consumer goods.

    Derivative Synthetic transformation Yield range HPLC purity (254 nm) Key end‑use
    3‑Cyano‑1‑(2,4‑difluorophenyl)‑1H‑pyrrole 1. Vilsmeier‑Haack formylation2. Oximation‑dehydration 72–81% (two steps) ≥ 99.0% Phenylpyrrole fungicide active
    2‑(6‑Bromo‑2‑methyl‑3‑nitropyridin‑2‑yl)‑1‑(2,4‑difluorophenyl)‑1H‑pyrrole Chan–Lam coupling, Cu(OAc)₂, air 72–78% 97.5% (crude)99.2% (recryst.) CRTH2 antagonist intermediate
    2,5‑Dibromo‑1‑(2,4‑difluorophenyl)‑1H‑pyrrole NBS bromination, THF, –20 °C 88–93% 98% Hole‑injection material precursor
    2,5‑Bis(4‑pentylphenyl)‑1‑(2,4‑difluorophenyl)‑1H‑pyrrole Suzuki coupling, Pd(PPh₃)₄ 65–74% 99.5% (after recryst.) Superfluorinated liquid crystal component
    5,5′‑Dihydro‑1′,2′‑difluoro‑1H,1′H‑1,1′‑dipyrrole dimer FeCl₃ oxidative coupling 55–63% 96% Aza‑BODIPY dye precursor

    Electropolymerisation on ITO Glass and Electrochromic Contrast Ratios

    Electroactive polymer films derived from 1‑(2,4‑difluorophenyl)‑1H‑pyrrole are investigated for smart window technologies. Potentiodynamic electropolymerisation is conducted in a three‑electrode cell (ITO‑coated glass working electrode, platinum foil counter, Ag/AgCl reference) in an acetonitrile solution containing 0.1 M tetrabutylammonium hexafluorophosphate and 0.05 M monomer. The potential is cycled between −0.5 V and +1.45 V at 50 mV·s⁻¹ for 20 cycles, yielding a 300–450 nm thick film. In the neutral state the film absorbs at 410 nm (yellow), shifting to a broad absorption centred at 650 nm (deep blue) upon oxidation at +0.9 V; the contrast ratio at 650 nm is typically 42–46% (ISO 18560‑2:2023 test protocol). The film retains 90% of its original contrast after 10 000 switching cycles when the voltage window is limited to −0.5 V to +1.2 V; excursions beyond +1.3 V accelerate oxidative degradation of the pyrrole backbone, evident as a 12% loss in capacity per 500 cycles. Residual monomer in the film is removed by Soxhlet extraction with ethanol for 24 h, reducing outgassing under UV irradiation to ≤ 0.1 µg·cm⁻² as determined by headspace GC‑MS (EPA method 524.4). The film is overcoated with a UV‑curable urethane acrylate barrier layer to extend service life under outdoor simulated weathering (ISO 4892‑2, xenon‑arc, 0.55 W·m⁻² at 340 nm). Colour fastness is rated at 4–5 on the blue wool scale after 1000 h when the coating is fully cured.

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    More Introduction

    What QA Parameters Govern Release of 1-(2,4-Difluorophenyl)-1H-Pyrrole Batches?

    1-(2,4-Difluorophenyl)-1H-pyrrole, molecular formula C₁₀H₇F₂N and molecular weight 179.17 g/mol, is supplied as a fluorinated N-aryl pyrrole building block primarily for pharmaceutical intermediate synthesis and agrochemical discovery programs. Release specifications are verified against a validated HPLC method (column: C18, 150 × 4.6 mm, 5 µm; mobile phase acetonitrile/water 65:35 v/v; UV detection at 254 nm) with a typical minimum purity threshold of 97.0% (area%). A representative batch profile further limits single impurity content to ≤1.0% for each of the main process-related by-products—predominantly the isomeric 1-(2,5-difluorophenyl) regioisomer and residual N-unsubstituted pyrrole. Water content determined by Karl Fischer coulometric titration (ASTM E1064) must not exceed 0.5% w/w, and residual copper originating from the Ullmann-type coupling catalyst is controlled to <10 ppm as measured by ICP-OES following digestion in line with USP <233>. An additional ion chromatography limit for bromide (from the aryl halide starting material) is set at <50 ppm. Non-volatile residue after combustion (ASTM D482) is maintained below 0.1%. Each batch is released under ISO 9001:2015 certified quality systems, with supporting ¹H, ¹³C, and ¹⁹F NMR spectra (CDCl₃, 400 MHz) and FT-IR traces provided in the certificate of analysis, which is generated by an ISO/IEC 17025:2017 accredited laboratory.
    Comparative physicochemical and electronic profiles of fluorinated vs. chlorinated N-aryl pyrroles
    Parameter 1-(2,4-Difluorophenyl)-1H-pyrrole 1-(2,4-Dichlorophenyl)-1H-pyrrole 1-Phenyl-1H-pyrrole
    Molecular weight (g/mol) 179.17 212.08 143.19
    Physical state at 25 °C Low-melting solid/mobile oil Crystalline solid, mp 56–59 °C Colorless liquid
    Boiling point (corrected to 760 mmHg) 258–262 °C (estimated, DSC/TGA) 305–310 °C 234 °C
    log P (octanol/water, shake-flask) 2.4 ± 0.3 3.1 ± 0.3 2.1 ± 0.2
    Hammett σpara of substituent +0.06 (4-F), +0.34 (2-F) +0.23 (4-Cl), +0.37 (2-Cl) 0 (H)
    Pyrrole ring ¹H shift (C4-H, δ in CDCl₃) 6.34–6.38 ppm 6.38–6.44 ppm 6.28 ppm
    1-(2,4-Difluorophenyl)-1H-pyrrole is handled as a moisture-sensitive intermediate. Storage under static nitrogen at 2–8 °C in amber borosilicate glass containers retards oxidative darkening, which is observable as a gradual increase in absorbance at 400 nm upon exposure to ambient air for periods exceeding 72 hours. When pre-dried molecular sieves (3Å) are co-packed under nitrogen, shelf life extends to at least 12 months without purity erosion beyond 0.5%. Incompatibilities have been noted with strong Lewis acids (AlCl₃, BF₃·OEt₂) at temperatures above 40 °C, which induce exothermic pyrrole oligomerization. The compound is REACH-registered at tonnage band 10–100 tonnes/year, with a strictly industrial end-use profile; it is not intended as a food contact substance or a direct excipient under FDA 21 CFR without dedicated purification and impurity qualification. When Pyrrole N-Arylation Meets Fluorine-19 NMR Monitoring: Process Control in Manufacturing Industrial preparation on a 200–500 kg scale is carried out in glass-lined batch reactors equipped with retreat-curve impellers, applying a copper(I)-catalyzed Ullmann-type coupling between pyrrole and 2,4-difluorobromobenzene. The catalytic system employs CuI (5 mol% relative to aryl halide) and 1,10-phenanthroline (10 mol%) in anhydrous DMF at 115–120 °C with potassium carbonate as base. Process robustness hinges on strict exclusion of oxygen; dissolved O₂ levels in the reaction solvent are maintained below 1 ppm by nitrogen sparging monitored via an in-line optical oxygen probe. Real-time ¹⁹F NMR (470 MHz, coaxial D₂O lock capillary inserted into a flow-cell sampling loop) quantifies consumption of the 2,4-difluorobromobenzene starting material (-103.4 ppm, dt) and the growth of the product signal at -109.8 to -111.2 ppm. The in-process control target is a residual aryl bromide concentration of <0.5 mol% before cooling and quench. Upon reaching endpoint—typically 14–18 hours—the batch is cooled to 50 °C and diluted with ethyl acetate, followed by a chelant-assisted aqueous wash sequence: twice with 10% EDTA disodium solution (pH 9) and once with deionized water. Copper removal efficiency is verified by X-ray fluorescence on an evaporated aliquot; values exceeding 15 ppm Cu trigger an additional activated carbon (Norit SX Plus) treatment at 0.5% w/w loading for 2 hours at 45 °C. Crude product after phase separation and concentration is then purified by short-path vacuum distillation on a wiped-film evaporator (jacket temperature 120 °C, system pressure 2–3 mbar, rotor speed 300 rpm), yielding a center cut with >97% assay. Distillate fractions that fall below 95% are recycled into the next batch, providing an overall process yield of 78–83% based on 2,4-difluorobromobenzene. What Differentiates This Fluorinated Pyrrole from Its Chlorinated Analog in Downstream Coupling Chemistry? The introduction of two fluorine atoms on the N-aryl ring, rather than chlorine or hydrogen, rebalances both the steric environment and the electronic ground state of the pyrrole nucleus in ways that translate directly into differentiated performance in transition-metal-catalyzed transformations. With the C–F bond length of 1.35 Å versus C–Cl 1.74 Å, the 2,4-difluorophenyl group presents a smaller van der Waals footprint in the vicinity of the metal center, which raises catalyst turnover frequency in sterically congested C2–H activation steps. In palladium-catalyzed intramolecular direct arylation toward fused indole-like architectures, the difluoro substrate consistently delivers shorter reaction times (6–10 hours versus 16–24 hours for the dichloro analog) when using Pd(OAc)₂ (2 mol%) and PCy₃·HBF₄ in pivalic acid/dimethylacetamide at 110 °C. The Hammett σₘ value of fluorine (+0.34) elevates the oxidation potential of the ring, suppressing off-cycle Pd(II)→Pd(0) precipitation without resorting to high-loading phosphine ligands. Conversely, in electrophilic substitution on the pyrrole ring itself, the difluorophenyl system exhibits marginally attenuated reactivity: nitration with acetyl nitrate in acetonitrile at 0–5 °C requires 3–5 equivalents of nitrating agent to reach >90% conversion at the 2-position, while the corresponding dichlorophenyl analogue reaches similar conversion with 2 equivalents. Published kinetic profiles attribute this to a stronger —I effect transmitted through the N(1)–C(1′) bond, dropping the HOMO energy by 0.3–0.4 eV as estimated by differential pulse voltammetry on a glassy carbon electrode versus Ag/AgCl. A less expected consequence of fluorine’s pseudo-hydrogen character emerges during solid form manipulation. The 1-(2,4-difluorophenyl) analogue crystallizes sluggishly and frequently persists as a supercooled melt, a behavior reversed in the 1-(2,4-dichlorophenyl) analogue where strong crystal packing from Cl···Cl halogen bonding yields a sharp melting solid suitable for trituration-based purification without chromatography. For process intensification teams, this thermal lability informs a preference for wiped-film evaporators over conventional pot distillation; attempts to distill the difluoro compound in a simple batch still at pot temperatures exceeding 130 °C have led to unexplained exotherms and product darkening traced to trace iron-catalyzed defluorination, eliminated only when 316L stainless steel components are passivated with citric acid gel prior to operation. Synthetic Utility in Palladium-Catalyzed Cross-Coupling and C–H Activation 1-(2,4-Difluorophenyl)-1H-pyrrole participates as an electron-deficient heterocyclic partner in Suzuki–Miyaura, Buchwald–Hartwig, and direct C–H arylation sequences. In Suzuki couplings with arylboronic acids, optimal conditions reported for the 2-position functionalization include Pd(PPh₃)₄ (1.5 mol%), K₂CO₃ (2M aqueous), and 1,4-dioxane (10 volumes) at 90 °C for 8–12 hours; product yields vary from 60% to 88% depending on the steric demands of the boronic acid. The pyrrole C2 carbon exhibits a ¹³C NMR shift of 121.5 ppm, deshielded relative to 1-phenylpyrrole (119.8 ppm), indicative of decreased electron density, which accelerates oxidative addition of Pd(0) into C–Br bonds when the ring is brominated at C2 using NBS in DMF at –20 °C. Laboratory-scale amination (Buchwald–Hartwig) with secondary amines benefits from the difluoro pattern: the lower basicity of the pyrrole nitrogen prevents competitive ligand displacement from the palladium center, a difficulty frequently observed when the N-aryl substituent carries electron-donating CH₃ or OCH₃ groups. Use of RuPhos Pd G3 precatalyst (1 mol%) and NaOtBu in THF at 50 °C yields tertiary amine products without detectable pyrrole ring opening. Applications in medicinal chemistry lean on the metabolic resilience of the fluorine substituents. Cytochrome P450-mediated hydroxylation at the 4-position of the aryl ring, a major clearance route for non-fluorinated N-phenylpyrroles, is effectively blocked by the para-fluorine. Microsomal stability assays (human liver microsomes, 1 µM test article, NADPH regeneration, 0–60 minutes) show intrinsic clearance values of <12 µL/min/mg for the 2,4-difluoro compound, compared to 48–65 µL/min/mg for the 4-methyl and des-fluoro congeners. The fluorine pattern also reduces lipophilicity by approximately 0.7 log P units relative to the dichloro version, improving aqueous solubility to 0.08–0.12 mg/mL in pH 7.4 phosphate buffer, a parameter that often dictates dosing homogeneity in early exploratory toxicity screens. Differences from other products extend to cost profiles in multi-kilogram sourcing. The aryl bromide precursor, 2,4-difluorobromobenzene, carries a less volatile price and is manufactured on a larger scale than 2,4-dichlorobromobenzene, largely due to its broad utility in liquid crystal intermediate production. This supply chain depth renders the fluorinated pyrrole roughly 15–20% more economical at the 50 kg purchase threshold, despite its more complex copper-scavenging purification protocol. By contrast, the dichloro analogue often proves cheaper in sub-kilogram quantities for research because the crystalline nature permits straightforward recrystallization-based purification, avoiding distillation capital outlay. Procurement decision models weighting purity consistency, cycle time in downstream C–H activation, and LC-MS response linearity at 210 ng/mL LOQ consistently select the difluoro compound as a preferred structural fragment in lead optimization libraries where rapid SAR expansion and scalable resupply are non-negotiable.
    Typical comparative performance in palladium-catalyzed direct arylation of the pyrrole C2 position
    N-Aryl Substituent Reaction time to >90% conv. (h) Isolated yield range (%) Catalyst loading Pd(OAc)₂ (mol%) Observable dehalogenation by-product (%)
    2,4-Difluorophenyl 6.5–9 72–85 2 <4
    2,4-Dichlorophenyl 18–26 60–77 2 6–12
    4-Fluorophenyl 10–14 65–80 2 5–8
    Phenyl 4–6 78–92 1 <2
    Physical handling and safety boundaries have been established through reactive hazard screening. Differential scanning calorimetry at a scan rate of 4 °C/min shows a sharp exothermic onset at 290 °C (ΔH = -780 J/g), indicating a high-energy decomposition pathway. Accelerating rate calorimetry further restricts safe operating temperature to a maximum process température of 150 °C under adiabatic conditions. The compound is classified as a combustible material but does not exhibit shock sensitivity or friction sensitivity in BAM fallhammer and friction apparatus tests up to 360 N. Respiratory protection with P2-rated particulate and organic vapor combination cartridges (EN 14387) is specified for open handling of >100 g quantities. Residual solvent profiling after vacuum distillation targets DMF below the ICH Q3C Option 2 limit of 880 ppm and ethyl acetate below 5000 ppm; these are confirmed by headspace GC using a DB-624 column (30 m × 0.53 mm, 3 µm film) with FID detection. Re-qualification intervals for stored material are set to 6 months, with a full monograph review triggered should any individual unknown peak on HPLC exceed 0.3%.